2003 MERCEDES-BENZ ML350 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ ML350 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ ML350 cars and light trucks from 1990+.

Disc Brakes -> Precautions -> Battery Ground Cable
Vehicle: 2003 MERCEDES-BENZ ML350 3.7 V6 GAS

Battery Ground Cable

Prior to service, dis...

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BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ ML350 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ ML350 cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> Foot Control Cable, Replace -> Foot Control, Replace -> Hand Lever, Replace -> Parking Brake Rear Control Cable, Replace -> Parking Brake Shoes, Replace -> SLK32, SLK230 & SLK320
Vehicle: 2003 MERCEDES-BENZ ML350 3.7 V6 GAS

Foot Control, Replace

  • On SL55, SL500 and SL600 models, remove exhaust system heat shield.
  • On E55, E320, E430 and E500 models, remove cover panel under rear squab.
  • On CLK55, CLK320, CLK430, CLK500, E55, E320, E430 and E500 models, proceed as follows:
    • Turn preloading automatic slack adjuster eccentric pin clockwise approximately one turn using suitable Allen wrench through cover sheet oblong hole.
    • At same time, push pin back longitudinal slot until spring-loaded locking eccentric locks into spring clip position with elevation.
  • On CL55, CL500, CL600, S55, S430, S500 and S600 models...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ ML350 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ ML350 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ ML350 cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed
Vehicle: 2003 MERCEDES-BENZ ML350 3.7 V6 GAS

Refer to procedure a...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ ML350 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ ML350 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ ML350 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Fixed -> Floating -> Front -> Inspection -> Rear
Vehicle: 2003 MERCEDES-BENZ ML350 3.7 V6 GAS

Front

Fixed
Disassemble
  • Press off dust cap
  • Insert 1.1025 inches thick metal segment (brake disc section) into fixed caliper and carefully force pistons out against stop with compressed air.
  • Remove piston using piston-turning pliers tool No. 000 589 50 37 00, or equivalent.
  • Remove piston seal from groove in cylinder bore.
Inspection
  • If piston is stuck or there are scores or rusted bores, replace complete caliper.
  • Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
  • Inspect pistons and bores in fixed calip...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ ML350 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ ML350 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ ML350 cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> E55, E320, E430, E500, SLK32, SLK230 & SLK320 -> Fixed Caliper Brake Pad, Replace -> Floating Caliper Brake Pad, Replace
Vehicle: 2003 MERCEDES-BENZ ML350 3.7 V6 GAS

Floating Caliper Brake Pad, Replace

E55, E320, E430, E500, SLK32, SLK230 & SLK320
  • Disconnect spring and removal wear sensor from connector.
  • Remove covers and guide pins.
  • Remove calipers with brake pads.
  • Remove wear sensor from lining back plate.
  • Remove some brake fluid from reservoir.
  • Pull wear sensor out of lining back plate.
  • Push piston back using resetting tool No. 000 589 52 43 00, or equivalent.
  • Reverse procedure to install, noting the following:
    • Clean brake pad contact surface in carrier and cylinder housing.
    • On models equipped with one wear sensor, install sensor on outer brake pa...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ ML350 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ ML350 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ ML350 cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> Parking Brake
Vehicle: 2003 MERCEDES-BENZ ML350 3.7 V6 GAS

Parking Brake

  • Raise and support vehicle rear.
  • On SL55, SL500, SL600, SLK32, SLK230 and SLK320 models, loosen adjusting bolt.
  • On all models, remove one wheel bolt on both rear wheels. Light alloy wheels must be removed.
  • Turn adjuster until brake shoes contact and it is no longer possible to turn rear wheel, noting the following:
    • Use suitable .1772 inc...

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