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2003 GMC Envoy CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2003 GMC Envoy AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2003 GMC Envoy 4.2 L6 GAS
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BRAKE SERVICE PROCEDURES FOR 2003 GMC Envoy AUTOMOBILES
Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake System Bleed
Vehicle: 2003 GMC Envoy XL 5.3 V8 GAS
Refer to. "Hydraulic Brake... "
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 GMC Envoy AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 2002-03 Envoy, Rainier & TrailBlazer -> Normal Service -> Severe Service
Vehicle: 2003 GMC Envoy 4.2 L6 GAS
Normal Service
Replace ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 GMC Envoy AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2003 GMC Envoy XL 4.2 L6 GAS
- Unlock steering column so that steering linkage is free to move.
- Raise the vehicle. Support vehicle with suitable safety stands.
- Remove front tire and wheel assemblies.
- In order to prevent drive axle from turning, insert a drift through brake caliper and into one of the rotor vanes.
- Remove axle nut and washer.
- Remove drift from brake rotor.
- Remove front brake rotors and support caliper with piece of wire in order to prevent damage to brake hose.
- Remove brackets from upper control arm holding both ABS wire and brake hose.
- Remove ABS bracket located on top of upper control arm ball...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 GMC Envoy AUTOMOBILES
Starter, Replace
Vehicle: 2003 GMC Envoy XL 4.2 L6 GAS
Upon removal of starter, note if any shims are used. If shims are used, they should be installed in their original locations. After installation, if starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.
- Disconnect battery ground cable.
- Raise and...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 GMC Envoy AUTOMOBILES
General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 2003 GMC Envoy XL 4.2 L6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 GMC Envoy AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2003 GMC Envoy 4.2 L6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain coolin...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 GMC Envoy AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2003 GMC Envoy 4.2 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from drive belt.
- Remove t...
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COMPONENT LOCATION DIAGRAMS FOR 2003 GMC Envoy AUTOMOBILES
Component location diagrams for most 2003 GMC Envoy cars and light trucks sold in the U.S. from 1990+.
Cruise Control Switch Diagram for 2003 GMC Envoy XL 4.2 L6 GAS Components on diagram: |
Audio Amplifier Diagram for 2003 GMC Envoy XL 5.3 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2003 GMC Envoy AUTOMOBILES
OEM drawn wiring diagrams for most 2003 GMC Envoy cars and light trucks sold in the U.S.
2003 GMC Envoy 4.2 L6 GAS Wiring Diagram Components on diagram: |
2003 GMC Envoy 4.2 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 GMC Envoy AUTOMOBILES
OEM TSB listings for most 2003 GMC Envoy cars and light trucks sold in the U.S. from 1985+.
Document: Engine Rattle Noise after R And R of the Crankshaft Balancer -Inspect Bolt Torque Vehicle: 2003 GMC Envoy 4.2 L6 GAS Symptoms: |
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2003 GMC Envoy 4.2 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 GMC Envoy AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 GMC Envoy cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 GMC Envoy cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 GMC Envoy cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 GMC Envoy cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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