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BRAKE SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> F-Series & Ranger -> Pushrod
Vehicle: 2003 Ford Windstar 3.8 V6 GAS
Pushrod
F-Series & Ranger
To measure pushrod adjustment, use a suitable gauge and position it against the master cylinder mounting surface as illustrated in. Fig. . Adjust pushrod screw by turning it unti...
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BRAKE SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2003 Ford Windstar 3.8 V6 GAS
Refer to. "Diagnosis & Testin... "
CLICK HERE TO GET FULL ACCESS TO 2003 Ford Windstar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-250 & F-350 2WD -> F-250 & F-350 4WD, F-450 & F-550 -> F-Series -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal -> Windstar & Villager
Vehicle: 2003 Ford Windstar 3.8 V6 GAS
Aviator
Front
- Raise and support vehicle.
- Remove front tire and wheel assemblies.
- Remove front brake components in sequence, Fig. .
- Reverse procedure to install.
Rear
Refer to Fig. , and remove rear brake components in sequence listed.
Escape
- Remove disc brake caliper and anchor plate as outlined in "Caliper Service".
- Remove rotor
- Reverse Procedure to install. Tighten all nuts and bolts to specification.
E-Series
Front
Refer to Figs. through , and remove components in sequence listed.
Rear
Removal
- Remove disc brake caliper, refer to "Caliper Service."
- Remove axle shafts as outlined in "Rear Axle & S... "
CLICK HERE TO GET FULL ACCESS TO 2003 Ford Windstar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+.
Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, Navigator, Mountaineer & F-250LD -> Parking Brake -> Rear Disc -> Windstar
Vehicle: 2003 Ford Windstar 3.8 V6 GAS
Parking Brake
Expedition, Explorer, Navigator, Mountaineer & F-250LD
Rear Disc
- Remove rear disc brake rotor as outlined in "Rotor, Replace."
- Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
- Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
- Reverse procedure to install.
E-Super Duty
E-450 & E-550
- Raise and support vehicle.
- Remove clevis pin and disconnect adjusting clevis from parking brake lever.
- Loosen jam nut several turn and position parking brake lever in applied position.
- Tighten or loosen...
CLICK HERE TO GET FULL ACCESS TO 2003 Ford Windstar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series & F-Series -> Escape -> Excursion, Explorer Sport/Sport Trac, F-Super Duty, Motorhome, Ranger & Windstar -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed -> Villager
Vehicle: 2003 Ford Windstar 3.8 V6 GAS
Aviator, Explorer & Mountaineer
Master Cylinder
- Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Open master cylinder bleeder screw until brake fluid flows into container.
- When fluid stops flowing, close bleeder screw.
- Repeat procedure until there are no air bubbles in fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...
CLICK HERE TO GET FULL ACCESS TO 2003 Ford Windstar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Windstar cars and light trucks from 1990+.
Disc Brakes -> Troubleshooting -> Brake Noise -> Brake Pedal Eases Down Slowly -> Brake Pedal Goes Down Fast -> Brakes Drag -> Brakes Lock Up During Light Brake Pedal Force -> Brakes Pull Or Drift -> Excessive Brake Pedal Effort -> Excessive Or Erratic Brake Pedal Travel -> Red Brake Warning Indicator Always On
Vehicle: 2003 Ford Windstar 3.8 V6 GAS
Brakes Pull Or Drift
- Tire air pressure.
- Wheel alignment.
- Brake pads, shoes or linings.
- Brake or suspension components.
Red Brake Warning Indicator Always On
- Instrument cluster.
- Warning indicator circuit.
- Parking brake.
- Brake fluid level.
Brake Pedal Goes Down Fast
- Brake fluid level.
- Air in system.
- Brake master cylinder fault.
- Normal RABS or ABS function.
Brake Pedal Eases Down Slowly
- Air in system.
- Brake master cylinder fault.
- Normal RABS or ABS function.
Brakes Lock Up During Light Brake Pedal Force
- Disc or drum brake component.
- Parking brake component...
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