2003 Dodge Sprinter 2500 A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge Sprinter 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge Sprinter 2500 cars and light trucks from 1990+

Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
Vehicle: 2003 Dodge Sprinter 2500 2.7 L5 DIESEL

Powertrain Control Module (PCM)

Except 1999-2002

If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.

1999-2004

Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...

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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge Sprinter 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge Sprinter 2500 cars and light trucks from 1990+

Orifice Tube/Expansion Valve Locations -> Domestic Light Trucks & Vans -> 2003-04
Vehicle: 2003 Dodge Sprinter 2500 2.7 L5 DIESEL

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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge Sprinter 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge Sprinter 2500 cars and light trucks from 1990+

General Service Domestic Vehicles -> 2003-04 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2003 Dodge Sprinter 2500 2.7 L5 DIESEL

DaimlerChrysler Corp.

Sebring & Stratus Coupe

Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.

  • Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
  • Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...

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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge Sprinter 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge Sprinter 2500 cars and light trucks from 1990+

Serpentine Drive Belt Routing -> Domestic Light Trucks & Vans -> DaimlerChrysler Corp.
Vehicle: 2003 Dodge Sprinter 2500 2.7 L5 DIESEL

[[table data]]

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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge Sprinter 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge Sprinter 2500 cars and light trucks from 1990+

Cooling Fans -> Light Trucks & Vans -> Component Replacement -> 4.0L Engine -> 4.7L Engine -> Caravan, Town & Country & Voyager -> Cooling Fan -> Dakota & Durango -> Grand Cherokee -> Installation -> Liberty -> Pacifica -> PT Cruiser -> Removal
Vehicle: 2003 Dodge Sprinter 2500 2.7 L5 DIESEL

Cooling Fan

Caravan, Town & Country & Voyager
  • Raise and support vehicle.
  • Remove radiator outlet hose from mounting clips on fan shroud.
  • On models equipped with auxiliary transmission cooler, remove lower cooling line from mounting clip on fan shroud.
  • On all models, lower vehicle, then remove air cleaner and ducting from throttle body and vehicle.
  • Disconnect electrical connector for cooling fan, then remove attaching screw for coolant recovery system from crossmember.
  • Disconnect upper radiator mounts from crossmember.
  • ...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge Sprinter 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge Sprinter 2500 cars and light trucks from 1990+

Air Bag System Precautions -> DaimlerChrysler -> Arming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Truck & Vans -> Passenger Cars
Vehicle: 2003 Dodge Sprinter 2500 2.7 L5 DIESEL

Passenger Cars

1990-97
  • Ensure no one is inside vehicle and ignition switch is in Lock position.
  • Connect battery ground cable.
  • Turn ignition switch to On position from passenger side of vehicle.
  • The SRS warning lamp should light for six to eight seconds, then remain off for at least 45 seconds to indicate if SRS is functioning properly.
1998-2004
  • Ensure no one is inside vehicle and ignition switch is in Lock position.
  • Connect battery ground or remote cable or terminal.
  • Turn ignition On from a safe position be...

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