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2003 Chevrolet Tracker CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2003 Chevrolet Tracker AUTOMOBILES
Manual Air Conditioning & Heater System Diagnosis & Testing -> Technical Service Bulletins -> Poor Air Conditioning Performance -- Will Not Blow Cold Enough -> 2003 Sierra & Silverado
Vehicle: 2003 Chevrolet Tracker 2.0 L4 GAS
2003 Sierra & Silverado
On some of these models equipped with 6.6L diesel engine the air conditioning performance is less than desirable, especially when ambient temperature is more than 90°F.
To correct this condition perform system inspects as follow:
- Calibrate actuators
- Inspect lower condenser deflector for proper installation. Deflector should be positioned at lower part of condenser and extend forward into top of front bumper and below two fresh air intake holes.
- Inspect engine coo...
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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tracker AUTOMOBILES
Disc Brakes -> Tokico Disc Brakes -> Brake System Bleed
Vehicle: 2003 Chevrolet Tracker 2.0 L4 GAS
Refer to. "Hydraulic Brake... "
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Chevrolet Tracker AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2003 Chevrolet Tracker 2.0 L4 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Chevrolet Tracker AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2003 Chevrolet Tracker 2.0 L4 GAS
Front
- Raise and support vehicle.
- If vehicle is equipped with a transfer case,place drain pan or suitable container underneath transfer case. Remove drain plug and drain fluid.
- Place index marks on pinion flange yoke and differential pinion flange.
- Remove bolts and nuts holding yoke, then separate pinion flange yoke from differential pinion flange.
- Remove sliding yoke from transfer case, then remove propeller shaft from vehicle.
- Inspect propeller shaft for dents or other damage. Replace shaft if damaged.
- Inspect universal joints for smooth pivoting. If universal joints bind or appea...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Chevrolet Tracker AUTOMOBILES
Starter, Replace
Vehicle: 2003 Chevrolet Tracker 2.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove insulator bracket mounting bolts and lower front stabilizer shaft.
- Drain transfer case into suitable container.
- Place index marks on pinion flange yoke and differential pinion flange.
- Remove yoke mounting bolts and nuts.
- Separate pinion flange yoke from differential pinion flange and sliding yoke from transfer case.
- Remove propeller shaft.
- Remove front exhaust pipe.
- Remove mounting bolt and position transmission fluid line bracket aside.
- Disconnect starter solenoid electrical connector.
- Remove mounting nut and positive bat...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Chevrolet Tracker AUTOMOBILES
General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 2003 Chevrolet Tracker 2.5 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Chevrolet Tracker AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2003 Chevrolet Tracker 2.0 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at rear of cylinder head.
- Remove hose from rear of cylinder head.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to ins...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Chevrolet Tracker AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2003 Chevrolet Tracker 2.0 L4 GAS
- Disconnect the negative battery cable.
- Loosen the adjusting bolt and the pivot bolt, for cooling fan.
- Remove the tension on the fan belt by rotating the tension bolt counterclockwise.
- Remove the four fan nuts. Use a second wrench to hold the fan shaft. Do not damage the rad...
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COMPONENT LOCATION DIAGRAMS FOR 2003 Chevrolet Tracker AUTOMOBILES
Component location diagrams for most 2003 Chevrolet Tracker cars and light trucks sold in the U.S. from 1990+.
Windshield Washer pumps Diagram for 2003 Chevrolet Tracker 2.0 L4 GAS Components on diagram: |
Other Engine Control System Components Diagram for 2003 Chevrolet Tracker 2.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2003 Chevrolet Tracker AUTOMOBILES
OEM drawn wiring diagrams for most 2003 Chevrolet Tracker cars and light trucks sold in the U.S.
2003 Chevrolet Tracker 2.5 V6 GAS Wiring Diagram Components on diagram: |
2003 Chevrolet Tracker 2.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 Chevrolet Tracker AUTOMOBILES
OEM TSB listings for most 2003 Chevrolet Tracker cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2003 Chevrolet Tracker 2.0 L4 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2003 Chevrolet Tracker 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 Chevrolet Tracker AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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