Auto Parts Search
2002 Volvo V40 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Volvo -> Component Replacement & Adjustment -> Blower Motor Fan Resistor, Replace -> C70, S70 & V70
Vehicle: 2002 Volvo V40 1.9 L4 GAS
C70, S70 & V70
- Remove glove compartment and soundproofing panels...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Disc Brakes -> Parking Brake Service -> Parking Brake Shoes, Replace -> Parking Brake, Adjust
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Parking Brake Shoes, Replace
- Loosen parking brake cable adjusting screw. Refer to " Parking Brake Adjustment."
- Raise and support vehicle, then remove rear wheels.
- Remove caliper.
- Remove brake disc, then remove brake shoe springs, brake shoes and adjuster, if applicable. On some models, it may be required to work through holes in axle shaft flange to gain access to springs.
- Before assembly, apply a t...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Volvo -> Fuel Filter Replacement -> C70, S60, S80, V40, XC90 & S40 w/1.9L Engine
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.
- Connect the adapter tool (Volvo tool No. 999 5484 or equivalent), to the fuel drainage unit (Volvo tool Nos. 981 2270, 2273 and 2282 or equivalents).
- Connect the adapter to fuel rail valve. Position the fuel drainag...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Volvo V40 1.9 L4 GAS
If same propeller shaft is to be reinstalled, mark propeller shaft CV joint in relation to bevel gear flange.
- Raise and support vehicle.
- Remove front member from body, exhaust pipe and Three-Way Catalytic Converter (TWC).
- Remove brake pipe from mountings in member.
- Remove screws from propeller shaft. Use a suitable counterhold tool.
- Support front section of exhaust pipe so as not to put strain on exhaust manifold.
- Remove rear exhaust system assembly. If same propeller shaft is to be reused, mark propeller shaft CV joint in relation to flange.
- Remove screws from joint. Use a suitabl...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Starter, Replace
Vehicle: 2002 Volvo V40 1.9 L4 GAS
- Remove hose and pipe for charge air cooler.
- Remove splash guard.
- Remove power cable and antenna from starter motor.
- ...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 2000-04 S40 & V40
Vehicle: 2002 Volvo V40 1.9 L4 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel, Fi...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Volvo -> Anti-Lock Brake System (ABS)/Dynamic Stability & Traction Control (DSTC)/Stability Traction Control (STC) Warning Lamp ->
Vehicle: 2002 Volvo V40 1.9 L4 GAS
The warning lamp is used to warn of an system fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diagnostic sy...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Volvo V40 1.9 L4 GAS
- Remove expansion tank cap, then remove guard from under radiator.
- Drain coolant into suitable container.
- Remove front engine cover retaining bolts, then front cover.
- Remove electric cooling fan.
- Disconnect upper and lower radiator h...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Volvo V40 1.9 L4 GAS
- On Turbocharged equipped models, remove righthand engine cover and cover over right headlamp.
- On all ...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 2002 Volvo V40 AUTOMOBILES
Component location diagrams for most 2002 Volvo V40 cars and light trucks sold in the U.S. from 1990+.
Data Link Connector Diagram for 2002 Volvo V40 1.9 L4 GAS Components on diagram: |
Control Module Diagram for 2002 Volvo V40 1.9 L4 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2002 Volvo V40 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Volvo V40 cars and light trucks sold in the U.S.
2002 Volvo V40 1.9 L4 GAS Wiring Diagram Components on diagram: |
2002 Volvo V40 1.9 L4 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 2002 Volvo V40 AUTOMOBILES
OEM TSB listings for most 2002 Volvo V40 cars and light trucks sold in the U.S. from 1985+.
Document: STUCK CDS IN AUDIO UNIT Vehicle: 2002 Volvo V40 1.9 L4 GAS Auto Systems: |
Document: UPDATED PROCEDURE, PROPELLER SHAFT, REMOVAL/INSTALLATION Vehicle: 2002 Volvo V40 1.9 L4 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2002 Volvo V40 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Volvo V40 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Volvo V40 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Volvo V40 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Volvo V40 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2002 Volvo V40 vehicle. |
Access the Complete guide! |