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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Volvo V40 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Master Cylinder
- Place a cover over the fender to protect paint from brake fluid.
- Disconnect brake lines and cap openings.
- Remove retaining nuts, then the master cylinder.
- Reverse procedure to install. Bleed master cylinder prior to installation.
Regulating Valve
The regulating valve must be replaced as an assembly.
- Disconnect brake pipe from valve, replace unions if required.
- ...
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BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Anti-lock Brakes -> Precautions -> Battery Ground Cable -> Microprocessor Radios
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Microprocessor Radios
On models equipped with microprocessor radios, always switch radio off before disconnecting or connecting batt...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Disc Brakes -> Rotor, Replace -> Front -> Rear
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Front
- Remove retaining spring from caliper.
- Remove mounting bolts, then the caliper. Hang caliper from a steel wire as not to damage brake hose.
- Remove caliper mounting bracket.
- Remove rotor locating pins, then the rotor.
- Reverse procedure to install. Tighten locating pin and caliper mounting bracket bolts to specifications.
Rear
- Press out split pins with a .12 (3mm) mandrel, the remove retaining spring...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Disc Brakes -> Parking Brake Service -> Parking Brake Shoes, Replace -> Parking Brake, Adjust
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Parking Brake Shoes, Replace
- Loosen parking brake cable adjusting screw. Refer to " Parking Brake Adjustment."
- Raise and support vehicle, then remove rear wheels.
- Remove caliper.
- Remove brake disc, then remove brake shoe springs, brake shoes and adjuster, if applicable. On some models, it may be required to work through holes in axle shaft flange to gain access to springs.
- Before assembly, apply a t...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Less Bleeding Unit -> With Bleeding Unit
Vehicle: 2002 Volvo V40 1.9 L4 GAS
With Bleeding Unit
- Ensure ignition switch is turned Off.
- Raise and support vehicle.
- Clean filer cap on brake fluid reservoir and surrounding area.
- Remove filler cap.
- Set bleeding unit to 29-43 psi.
- Connect bleeding unit to brake fluid reservoir.
- Depress brake pedal several times to expel any air bubbles from master cylinder. Repeat this step between bleeding each brake caliper.
- Start at front lefthand wheel, remove protective cap from bleed nipple and connect hose from drain bottle.
- Open bleed nipple and close it again once no further air bubbles can be seen in fluid.
- Tighten bleed nip...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo V40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo V40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo V40 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder Overhaul
Vehicle: 2002 Volvo V40 1.9 L4 GAS
Master Cylinder Overhaul
Disassemble
- Remove reservoir from master cylinder.
- Drain fluid from reservoir, then remove seals.
- Remove circlip and withdraw pistons and return spring.
Cleaning & Inspection
- Polish inner surface of the master cylinder with a honing tool (cylinder grinding tool).
- Clean all pistons components and cylinder with methylated spirits.
- Blow compressed air into the equalizer and overflow holes.
- Inspect master cylinder bore for scoring, ...
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