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2002 Volkswagen Passat CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Volkswagen Passat car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen Passat automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volkswagen mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Volkswagen Passat vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

    Import Compressor Service -> Zexel Compressor -> Precautions -> Product Compatibility
    Vehicle: 2002 Volkswagen Passat GLS 4 Motion 2.8 V6 GAS

    Product Compatibility

    Before replenishing refrigerant or refrigerant oil, ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

    Anti-lock Brakes -> System Service -> Bosch 5 -> Bosch 5.3 -> Brake System Bleed -> Cabrio, Golf, GTI, Jetta & New Beetle -> Coding Control Module -> Component Replacement -> Control Module -> EuroVan -> Hydraulic Modulator -> ITT Mark 20 IE -> Passat -> Teves Type 04 -> Teves Type 20
    Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

    Brake System Bleed

    Refer to "Hydraulic Brake Systems" for bleeding procedure.

    Component Replacement

    Bosch 5.3, ITT Mark 20 and Teves model 20 ABS control modules are coded to the vehicle. Replacement control modules must be coded after installation. Refer to "Coding Control Module" for procedures.

    Prior to servicing the ABS system, always turn the ignition off.

    The ABS control unit must never be exposed to temperatures greater than 185°F for more than two hours, or 203°F for even short time periods. The ABS control unit must be unplugged if an electric welder is to be used on the vehicle.

    ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

    Volkswagen -> Fuel Filter Scheduled Maintenance -> 1990-06 Models w/Gasoline Engines -> Normal Service -> Severe Service
    Vehicle: 2002 Volkswagen Passat 4.0 W8 GAS

    Normal Service

    Se...

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

    DRIVESHAFT, Replace
    Vehicle: 2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS

    • Raise and support vehicle.
    • Remove rear section of exhaust system.
    • Remove heat shield from vehicle underbody.
    • Remove cover plate.
    • Mark position of front and rear drive shaft sections on both constant velocity joints with paint, if not already marked.
    • Remove upper three securing bolts in each drive shaft constant velocity joint.
    • Install a suitable alignment fixture with ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

    Alternator, Replace
    Vehicle: 2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS

    • Disconnect wiring connectors from alternator.
    • Remove serpentine drive belt, using a suitable removal tool.
    • Remove alternator mounting bolts, then the alternator.
    • Remove serpen...

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

    Cabin Air Filter Service -> Volkswagen -> 1998-2005 Passat
    Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

    On 1998-2003 models, the cabin air filter should be replaced every 10,000 miles.

    On 2004-05 models, the cabin air filter should be replaced every 24 months or 20,000 miles.

    • Open the hood.
    • Remove plenum air intake cover, Fig. .
    • Remove the reta...

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

    Volkswagen -> Service Reminder Indicator Lamp -> Passat
    Vehicle: 2002 Volkswagen Passat GLS 4 Motion 2.8 V6 GAS

    • Connect VW tester or equivalent.
    • Select:
      • Manufacturer.
      • Model.
      • Model Year.
      • Engine Code.
      • Confirm Vehicle Identification.
      • Instrument Cluster.
      • Reset Service Reminder Indicator.
    • Follow the instructions indicated on the tester display.
    • After completing the displayed...

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2002 Volkswagen Passat 4.0 W8 GAS

    Inlet

    • Drain coolant into a suitable container.
    • Reposition hose clamp at heater core and remove hose.
    • Reposition hose clamp at connecting piece and remove hose.
    • Remove hose from vehicle.
    • Reverse procedure...

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Volkswagen Passat 1.8 L4 GAS

    • Put lock carrier into service position.
    • Mark direction of engine rotation on belt.
    • Slacken belt by tur...

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Volkswagen Passat AUTOMOBILES

    Component location diagrams for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.

    Adjuster for Passenger's Heated Seat Diagram for 2002 Volkswagen Passat  1.8 L4 GASAdjuster for Passenger's Heated Seat Diagram for 2002 Volkswagen Passat 1.8 L4 GAS

    Components on diagram:
  • Heated Passenger Seat Adjuster
  • E95
  • Central Air Flap Motor Diagram for 2002 Volkswagen Passat  2.8 V6 GASCentral Air Flap Motor Diagram for 2002 Volkswagen Passat 2.8 V6 GAS

    Components on diagram:
  • Central Air Flap Motor
  • CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Volkswagen Passat AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Volkswagen Passat cars and light trucks sold in the U.S.

    2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS Wiring Diagram2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Turn Signal Switch
  • Headlight Dimmer/Flasher Switch
  • 2002 Volkswagen Passat  1.8 L4 GAS Wiring Diagram2002 Volkswagen Passat 1.8 L4 GAS Wiring Diagram

    Components on diagram:
  • Airbag Control Module
  • Ignition/Starter Switch
  • Igniter for Side Airbag, Driver's Side
  • Igniter for Side Airbag, Passenger's Side
  • CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Volkswagen Passat AUTOMOBILES

    OEM TSB listings for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. from 1985+.

    Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code
    Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: Oil Consumption Measurement
    Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Volkswagen Passat AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1998 Volkswagen Passat Fender, Front, Passenger Side1998 Volkswagen Passat Fender, Front, Passenger Side.

    Source: Auto Body Parts Store

    $124.10

    Click here to view more details about 2006 Volkswagen Passat Side Marker Assembly, Passenger Side, Front2006 Volkswagen Passat Side Marker Assembly, Passenger Side, Front, A High Quality, Direct Fit OE Replacement For Side Marker Assembly.

    Source: Auto Body Parts Store

    $4.42

    Click here to view more details1997 Volkswagen Passat Radiator, Radiator; 4 Cylinder Turbo; 2ROW, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $83.45

    Click here to view more details1999 Volkswagen Passat V6, 2.8 L, 2771 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2002 Volkswagen Passat Used Air Flow Meter/Sensor, 1.8L (TURBOGAS), FROM VIN 100001, Very Good.

    Source: Used Auto Parts Store

    $77.00

    Click here to view more details2008 Volkswagen Passat Used Bumper Bar, Front, 4DR, Black, 2.0T Without foam, Very Good.

    Source: Used Auto Parts Store

    $225.00
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