2002 Volkswagen Passat REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Volkswagen Passat CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Volkswagen Passat car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen Passat automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volkswagen mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Volkswagen Passat vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Volkswagen -> Component Replacement & Adjustment -> Sunlight Photo Sensor, Replace -> Golf, Jetta & Passat
Vehicle: 2002 Volkswagen Passat 1.8 L4 GAS

Golf, Jetta & Passat

  • Lift photo sensor from side, Fig. ...

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BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Anti-lock Brakes -> Precautions -> Audio Coded Anti-Theft System -> Battery Ground Cable -> Brake Fluid
Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

Battery Ground Cable

Prior to service, disconnect battery ground cable and isolate as required.

Audio Coded Anti-Theft System

Some models are equipped with a radio anti-theft system that will disable the system when battery power is interrupted. Unless the system is reset the radio will not operate.

  • Turn radio On. SAFE and 1000 should be displayed.
  • Enter radio code using first four program station buttons. Security code will appear on display.
  • Depress and hold righthand side of rad...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Volkswagen -> Fuel Filter Scheduled Maintenance -> 1990-06 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2002 Volkswagen Passat GLS 4 Motion 2.8 V6 GAS

Normal Service

Se...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS

  • Raise and support vehicle.
  • Remove rear section of exhaust system.
  • Remove heat shield from vehicle underbody.
  • Remove cover plate.
  • Mark position of front and rear drive shaft sections on both constant velocity joints with paint, if not already marked.
  • Remove upper three securing bolts in each drive shaft constant velocity joint.
  • Install a suitable alignment fixture with ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Starter, Replace
Vehicle: 2002 Volkswagen Passat 1.8 L4 GAS

  • Unclip engine harness connector from starter solenoid.
  • Remove retaining nut, then disconnect battery terminal connector from starter solenoid.
  • Remove starter motor retaining bracket nuts, then the bracket.
  • Remove starter motor upper attaching bolt.
  • Remove s...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Cabin Air Filter Service -> Volkswagen -> 1998-2005 Passat
Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

On 1998-2003 models, the cabin air filter should be replaced every 10,000 miles.

On 2004-05 models, the cabin air filter should be replaced every 24 months or 20,000 miles.

  • Open the hood.
  • Remove plenum air intake cover, Fig. .
  • Remove the reta...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Volkswagen -> Service Reminder Indicator Lamp -> Passat
Vehicle: 2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS

  • Connect VW tester or equivalent.
  • Select:
    • Manufacturer.
    • Model.
    • Model Year.
    • Engine Code.
    • Confirm Vehicle Identification.
    • Instrument Cluster.
    • Reset Service Reminder Indicator.
  • Follow the instructions indicated on the tester display.
  • After completing the displayed...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS

Inlet

  • Drain coolant into a suitable container.
  • Reposition hose clamp at heater core and remove hose.
  • Reposition hose clamp at junction piece and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Volkswagen Passat 4.0 W8 GAS

  • Mark direction of rotation of drive belt with chalk or felt pen if belt is to be reused.
  • Rotate dri...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Volkswagen Passat AUTOMOBILES

Component location diagrams for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.

Connector T-3a Diagram for 2002 Volkswagen Passat GLS 4 Motion 2.8 V6 GASConnector T-3a Diagram for 2002 Volkswagen Passat GLS 4 Motion 2.8 V6 GAS

Components on diagram:
  • Connector T3a
  • 10 Pin Connector Diagram for 2002 Volkswagen Passat  4.0 W8 GAS10 Pin Connector Diagram for 2002 Volkswagen Passat 4.0 W8 GAS

    Components on diagram:
  • Connector T10
  • CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Volkswagen Passat AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Volkswagen Passat cars and light trucks sold in the U.S.

    2002 Volkswagen Passat  2.8 V6 GAS Wiring Diagram2002 Volkswagen Passat 2.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition/Starter Switch
  • Left Front Antilock Brake System Wheel Speed Sensor
  • Antilock Brake System Solenoid Valve Relay
  • Left Rear Antilock Brake System Wheel Speed Sensor
  • Right Rear Antilock Brake System Wheel Speed Sensor
  • 2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS Wiring Diagram2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Throttle Valve Control Module
  • Ignition Coil
  • Fuel Pump Relay
  • Motronic Engine Control Module
  • Spark Plug
  • CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Volkswagen Passat AUTOMOBILES

    OEM TSB listings for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. from 1985+.

    Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code
    Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: Oil Consumption Measurement
    Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Volkswagen Passat AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat SPECIFICATIONS DATA!

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    Click here to view more details about 2006 Volkswagen Passat Radiator Support2006 Volkswagen Passat Radiator Support, A high quality, direct fit OE replacement radiator support assembly..

    Source: Auto Body Parts Store

    $93.21

    Click here to view more details about 2004 Volkswagen Passat Side Marker, Front, Driver Side2004 Volkswagen Passat Side Marker, Front, Driver Side, Bulbs included; DOT and SAE approved; A high quality, OE replacement side marker light assembly; Backed by 1-year, unlimited-mileage warranty..

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    $15.81

    Click here to view more details2010 Volkswagen Passat 18" x 8" Alloy Wheel, Alloy Wheel; 18 X 8; 44MM Offset; 5 Spokes; 5 Lug; 112MM BP; Machined And Gray Metallic, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $142.50

    Click here to view more details2004 Volkswagen Passat W8, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2008 Volkswagen Passat Used Cooling Fan Assembly, Fan Assembly, Very Good.

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    $283.00

    Click here to view more details2000 Volkswagen Passat Used Upper Control Arm, Passenger Side, 1.8, AUTO, FWD R, fwd, R., Very Good.

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    $62.00
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