2002 Volkswagen Eurovan A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Eurovan cars and light trucks from 1990+

Volkswagen -> Automatic Temperature Control System Diagnosis & Testing -> Troubleshooting -> Compressor Clutch Does Not Engage -> Fresh Air Cannot Be Adjusted -> Fresh Air Cannot Be Turned Off -> Insufficient Cooling -> Insufficient Or No Heat -> Intermittent Cooling -> No Cooling -> Noisy Compressor -> Water Spraying From Panel Vents -> Windshield Does Not Clear
Vehicle: 2002 Volkswagen Eurovan 2.8 V6 GAS

Compressor Clutch Does Not Engage

  • Inspect condition of A/C system wires, connections and fuses.
  • Inspect A/C compressor drive belt for wear or improper tension.
  • Start engine, then turn A/C On.
  • Briefly connect both blue wires (terminal Nos. 1 and 2) on A/C pressure switch using a suitable jumper wire. Do not jump terminals longer than required. Damage will occur to clutch and A/C system.
  • If A/C compressor clutch engages, system is low on refrigerant.

Insufficient Cooling

  • Inspect air distribution system, noting the followi...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Eurovan cars and light trucks from 1990+

Cooling System Capacities -> Volkswagen -> 1992-2002
Vehicle: 2002 Volkswagen Eurovan 2.8 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Eurovan A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Eurovan cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 2002 Volkswagen Eurovan 2.8 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Eurovan A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Eurovan cars and light trucks from 1990+

Volkswagen -> Manual Air Conditioning & Heater System Diagnosis & Testing -> A/C & Heater System Troubleshooting -> Compressor Clutch Does Not Engage -> Fresh Air Cannot Be Adjusted -> Fresh Air Cannot Be Turned Off -> Insufficient Cooling -> Insufficient Or No Heat -> Intermittent Cooling -> No Cooling -> Noisy Compressor -> Water Spraying From Panel Vents -> Windshield Does Not Clear
Vehicle: 2002 Volkswagen Eurovan 2.8 V6 GAS

Compressor Clutch Does Not Engage

  • Inspect condition of A/C system wires, connections and fuses.
  • Inspect A/C compressor drive belt for wear or improper tension.
  • Start engine, then turn A/C On.
  • Briefly connect both blue wires (terminal Nos. 1 and 2) on A/C pressure switch using a suitable jumper wire. Do not jump terminals longer than required. Damage will occur to clutch and A/C system.
  • If A/C compressor clutch engages, system is low on refrigerant.

Insufficient Cooling

  • Inspect air distribution system...

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Eurovan A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Eurovan cars and light trucks from 1990+

Volkswagen -> Automatic Temperature Control System Diagnosis & Testing -> Precautions -> Air Bag System Disarming & Arming -> Audio Coded Anti-Theft System -> Battery Ground Cable -> Product Compatibility
Vehicle: 2002 Volkswagen Eurovan 2.8 V6 GAS

Air Bag System Disarming & Arming

Refer to and for air bag system disarming and arming procedures.

Audio Coded Anti-Theft System

Some models are equipped with an audio coded anti-theft system that will disable the system when battery power is interrupted. Unless the system is reset the radio will not operate.

  • Turn radio On. "SAFE" should be displayed.
  • Depress and hold AM/FM and SCAN buttons until "1000" remains on display. If AM/FM and SCAN buttons are depressed too long or depressed again, radio will misinterpret the "1000" as an attempt a...

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Eurovan A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Eurovan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Eurovan cars and light trucks from 1990+

Volkswagen -> Component Replacement & Adjustment -> Control Cable, Replace -> Cabrio -> Central Flap -> Eurovan -> Footwell & Defrost Control -> Footwell/Defrost -> Footwell/Defroster -> Footwell/Defroster Flap -> Golf, GTI & Jetta -> Main Shutoff Flap -> New Beetle -> Passat -> Temperature & Central Blend Door -> Temperature Control -> Temperature Control Flap
Vehicle: 2002 Volkswagen Eurovan 2.8 V6 GAS

Always connect cables at control end first and ensure control is properly mounted before adjusting cable.

After cable installation, inspect for proper operation. Controls should move freely in each direction.

Cabrio

Main Shutoff Flap
  • Remove control panel as outlined under "Control Panel, Replace."
  • Remove lower dash insulator panels required to access control levers on air control box.
  • Remove cable clips from cable at both ends, then disconnect cable from levers at both ends.
  • Remove cable.
  • Reverse procedure to install, noting...

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