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2002 Subaru Outback CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Subaru REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Anti-lock Brakes -> Legacy & Outback -> System Service -> ABS Control Module & Hydraulic Control Unit -> ABS Wheel Sensor -> Brake System Bleed -> Component Replacement -> Front -> Lateral G Sensor & Yaw Rate Sensor -> Rear -> Steering Angle Sensor
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
Brake System Bleed
Two technicians are needed to bleed the brake system. Brake pedal operation must be very slow. Keep brake fluid reserve tank full to prevent air from entering the system during the bleeding procedure.
- Connect ABS check connector diagnosis terminal to terminal No. 6. Connector is located beside driver side seat heater unit.
- Start engine, then after ABS warning lamp goes out, depress brake pedal within 0.5 seconds.
- Check entire brake system for fluid leaks.
- Bleed air from right front caliper as follows:
- Fit one end of a vinyl tube onto air bleeder, place other end of t...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Subaru -> Fuel Filter Scheduled Maintenance -> 1994-04 Except 2004 Impreza WRX STi -> Normal Service -> Severe Service
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
Normal Service
Replace ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
Wrap metal parts with a cloth or rubber material. Rubber boot may be damaged due to interference with adjacent metal parts during removal.
- Disconnect battery ground cable.
- Place vehicle in neutral.
- Release parking brake.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove center exhaust pipes bolts and nuts.
- Remove rear exhaust pipe and muffler.
- Remove heat shield cover.
- Place reference mark on front driveline and rear differential flange. Paint is recommended for match marks. Never damage rear driveline shaft flange yoke or companion flange
- Remove...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Starter, Replace
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
- Disconnect battery ground cable.
- Disconnect solenoid wiring at starter.
- Remo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Cabin Air Filter Service -> Subaru -> 1998-2004 Legacy, Outback & 2003-04 Baja
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
The cabin air filter should be replaced every 12 months or 9,300 ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Subaru -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 2002 Subaru Outback 2.5 H4 GAS
The MIL will be illuminated when the ignition switch is placed in the On position, and should go out when the engine is started. If the MIL remains lit after engine start-up, the self-diagnostic system has detected a fault an...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
- Raise and support vehicle, then remove under cover.
- Drain coolant into suitable container.
- Disconnect cooling fan electrical connectors.
- Disconnect radiator outlet hose, then the ATF cooler lines from radiator.
- Lower vehicle, then remove air intake...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Subaru Outback AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Subaru Outback 3.0 H6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Subaru Outback AUTOMOBILES
Component location diagrams for most 2002 Subaru Outback cars and light trucks sold in the U.S. from 1990+.
Engine Electrical Components Diagram for 2002 Subaru Outback 2.5 H4 GAS Components on diagram: |
Engine Electrical Components Diagram for 2002 Subaru Outback 3.0 H6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Subaru Outback AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Subaru Outback cars and light trucks sold in the U.S.
2002 Subaru Outback 3.0 H6 GAS Wiring Diagram Components on diagram: |
2002 Subaru Outback 3.0 H6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Subaru Outback AUTOMOBILES
OEM TSB listings for most 2002 Subaru Outback cars and light trucks sold in the U.S. from 1985+.
Document: EVAPORATIVE EMISSION SYSTEM DIAGNOSTIC
INFORMATION Vehicle: 2002 Subaru Outback 2.5 H4 GAS Auto Systems: |
Document: REMANUFACTURED TRANSAXLES PROGRAM - REVISED Vehicle: 2002 Subaru Outback 2.5 H4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Subaru Outback AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Subaru Outback cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Subaru Outback cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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