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2002 Pontiac Bonneville CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Pontiac Bonneville car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Bonneville automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Pontiac Bonneville vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Automatic Temperature Control Systems Diagnosis & Testing -> Aurora, Bonneville & LeSabre -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

Air Bag System Disarming & Arming

Refer to and for air bag system disarming and arming proced...

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BRAKE SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting -> Brake Roughness
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Component Locations -> Electra (1985-90), Park Avenue (1991-98), LeSabre (1999-86), DeVille (1985-05), CTS, DTS, Fleetwood (1985-92), 88 (1999-86), 98 (1985-96), LSS, Regency, Bonneville (1987-05) & STS (2005-06)
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Disconnect outer tie rod end from steering knuckle. Do NOT loosen tie rod end jam nut.
  • Insert a drift or punch into brake rotor and against brake caliper in order to prevent wheel hub and bearing from turning.
  • Remove and discard wheel drive shaft spindle nut retaining wheel drive shaft to hub.
  • Remove stabilizer shaft link.
  • Disconnect electrical connector from wheel speed sensor and reposition wiring harness away from ball joint.Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after dis...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Description
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

The TPMS (Tire Pressure Monitor System) alerts the driver when a large change in the pressure of one tire exists. The system detects a tire pressure condition while the vehicle is in motion, once a tire pressure cond...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Starter, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

When removing starter, note if any shims are used between the starter and mounting surface. If shims are used, install in their original locations.

If starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after engine starts, add .015 inch double shims until noise ceases.

  • Dis...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 2000-05 Bonneville, LeSabre & 2001-02 Aurora
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Lift up the cabi...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

  • Drain engine coolant into suitable container.
  • Remove upper radiator seal.
  • Remove upper radiator support bar.
  • Disconnect and plug coolant overflow hose from radiator.
  • Disconnect upper and lower radiator hoses from radiator and position out of way.
  • Remove bolt from transmission oil cooler pipe clip at lower radiator tie bar.
  • Remove cooling fans.
  • Disconnect transmission fluid cooler lines from radiator using coupling tool No. J41623-B, or equivalent. Position lines aside.
  • Disconnect overflow hose from radiator.
  • The bolt retaining the condenser...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

  • Rotate tensioner counterclockwise to remove the dri...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES

Component location diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1990+.

Interior Lighting Components Diagram for 2002 Pontiac Bonneville  3.8 V6 GASInterior Lighting Components Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS

Components on diagram:
  • Fog Lamp Switch
  • I/P Compartment Lamp
  • Ignition Key Lamp
  • I/P Compartment Lamp Switch
  • HVAC Control Assembly
  • Lower Right Front Wheel Well Diagram for 2002 Pontiac Bonneville  3.8 V6 GASLower Right Front Wheel Well Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS

    Components on diagram:
  • Windshield Washer Fluid Level Switch
  • Windshield Washer Fluid Pump
  • Windshield Washer Container
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S.

    2002 Pontiac Bonneville  3.8 V6 GAS Wiring Diagram2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • Fog Lamp Switch
  • Dash Integration Module
  • Instrument Panel Integration Module
  • Sunload Sensor Assembly
  • 2002 Pontiac Bonneville  3.8 V6 GAS Wiring Diagram2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Park Relay
  • Park/ Turn Signal Lamp- Left Front
  • Tail/ Stop Lamp- Left
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Pontiac Bonneville AUTOMOBILES

    OEM TSB listings for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Pontiac Bonneville AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1999 Pontiac Bonneville Antenna, A high quality OE replacement radio antenna assembly; With 1-year or 12,000-mile AC Delco limited warranty..

    Source: Auto Body Parts Store

    $151.60

    Click here to view more details about 1996 Pontiac Bonneville Oxygen Sensor, Driver Or Passenger Side, Front Or Rear1996 Pontiac Bonneville Oxygen Sensor, Driver Or Passenger Side, Front Or Rear.

    Source: Auto Body Parts Store

    $47.79

    Click here to view more details about 1993 Pontiac Bonneville 16" x 7" Alloy Wheel1993 Pontiac Bonneville 16" x 7" Alloy Wheel, Alloy Wheel; 16 X 7; 12 Slots; 5 Lug; 115MM BP; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details about 1971 Pontiac Bonneville V8, 7.5 L, 455 CID Rebuilt Engine1971 Pontiac Bonneville V8, 7.5 L, 455 CID Rebuilt Engine, No smog, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,041.00

    Click here to view more details1993 Pontiac Bonneville Used Ignition Switch W/Key, LESABRE, Very Good.

    Source: Used Auto Parts Store

    $61.00

    Click here to view more details1993 Pontiac Bonneville Used Parking Lamp, Driver Side, Side Marker; (fender mtd), exc. black trim, Very Good.

    Source: Used Auto Parts Store

    $45.00
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