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2002 Pontiac Bonneville CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Pontiac Bonneville car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Bonneville automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Pontiac Bonneville vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    General Service Domestic Vehicles -> 2001-02 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Camaro, Century & Firebird -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    DaimlerChrysler Corp.

    Passenger Cars

    Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.

    Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.

    When other ai...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Drum Brakes -> Type 5 -> Brake Service -> Installation -> Removal
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Removal

    • Raise and support vehicle.
    • Mark relationship of wheel to axle, then remove wheel and tire assembly.
    • Remove brake drum. If drum is difficult to remove, proceed as follows:
      • Ensure parking brake is released.
      • Back off parking brake cable adjustment.
      • Remove access hole plug from backing plate, insert screwdriver through hole and push parking brake lever off its stop.
      • Insert punch through hole in splash shield Fig. , tap on punch to loosen drum, then remove drum.
    • Remove actuator spring using brake tool No. J-38400, or equivalent to pry loop end of spring from adjuster actuator, Fig. . D...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    • Raise and support vehicle.
    • Remove tire and wheel assembly.
    • Disconnect outer tie rod end from steering knuckle. Do NOT loosen tie rod end jam nut.
    • Insert a drift or punch into brake rotor and against brake caliper in order to prevent wheel hub and bearing from turning.
    • Remove and discard wheel drive shaft spindle nut retaining wheel drive shaft to hub.
    • Remove stabilizer shaft link.
    • Disconnect electrical connector from wheel speed sensor and reposition wiring harness away from ball joint.Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after dis...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Reset Procedures -> Using DIC (Driver Information Center) -> Using System Monitor
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Using System Monitor

    The Low Tire Pressure indicator will turn On when the pressure in one of the tires becomes 10 psi. lower or higher then the other three. The low tire pressure monitor system uses the ABS wheel speed sensors to determine if a tire is low by a variation in wheel speed.

    • Inflate all tires to vehicle manufacturer's specifications.
    • Place the ignition switch in the On position.
    • Press and hold TIRE RESET button until TIRE PRESS indicator begins to flash.
    • Release the button, the TIRE PRESS indicator should turn Off.
    • To calibrate system, operate vehicle for 30 minutes in e...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Starter, Replace
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    When removing starter, note if any shims are used between the starter and mounting surface. If shims are used, install in their original locations.

    If starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after engine starts, add .015 inch double shims until noise ceases.

    • Dis...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 2000-05 Bonneville, LeSabre & 2001-02 Aurora
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Lift up the cabi...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    General Motors Corp./Saturn Cars -> Low Washer Fluid Indicator ->
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    The windshield washer solvent tank has a switch that closes when the wash...

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition inlet heater hose clamp from heater core pipe.
    • Remove hose from heater core.
    • Reposition heater hose clamp from heater hose inlet pipe.
    • Remove inlet heater hose from heater hose inlet pipe.
    • Remove hose from vehicle.
    • Reverse procedure to ...

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    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    • Rotate tensioner counterclockwise to remove the dri...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES

    Component location diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1990+.

    Engine Front Views Diagram for 2002 Pontiac Bonneville  3.8 V6 GASEngine Front Views Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS

    Components on diagram:
  • Throttle Position Sensor
  • Ignition Coil
  • Oil Level Sensor
  • Mass Air Flow Sensor
  • Camshaft Sensor
  • Horn Location Diagram for 2002 Pontiac Bonneville  3.8 V6 GASHorn Location Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS

    Components on diagram:
  • Horn Assembly
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S.

    2002 Pontiac Bonneville  3.8 V6 GAS Wiring Diagram2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector (DLC)
  • 2002 Pontiac Bonneville  3.8 V6 GAS Wiring Diagram2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Seat Recline Switch- Driver
  • Seat Recline Motor- Driver
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Pontiac Bonneville AUTOMOBILES

    OEM TSB listings for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Pontiac Bonneville AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville SPECIFICATIONS DATA!

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    Click here to view more details about 1986 Pontiac Bonneville V6, 4.3 L, 262 CID Rebuilt Engine1986 Pontiac Bonneville V6, 4.3 L, 262 CID Rebuilt Engine, Carb or fuel injected, with one piece rear main seal, flat lifters., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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