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2002 Pontiac Bonneville CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Pontiac Bonneville car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Bonneville automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Pontiac Bonneville vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Manual Air Conditioning & Heater System Diagnosis & Testing -> Passenger Cars -> A/C System Troubleshooting
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    If an A/C system malfunction is suspected, check the following conditions:

    • Check outer surfaces of radiator and condenser cores to ensure air flow is not blocked by dirt, leaves or other foreign material.
    • Restrictions or kinks in condenser core, hoses or tubes.
    • Blower motor operation.
    • Refrigerant leaks.
    • ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Anti-lock Brakes -> Delco/Bosch Type 5.3 -> System Service -> Aurora, DeVille & Seville -> Auto Bleed -> Bonneville, LeSabre & Park Avenue -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Lateral Accelerometer Sensor -> Manual Bleed -> Pressure Bleed -> Wheel Speed Sensor -> Yaw Rate Sensor
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Brake System Bleed

    Auto Bleed

    Perform manual or pressure bleeding as outlined under " Manual Bleed" or "Pressure Bleed" before auto bleeding system

    • Turn ignition switch to Off position.
    • Raise and support vehicle, then remove all tire and wheel assemblies.
    • Inspect brake system for leaks and damage.
    • Ensure battery is fully charged.
    • Connect suitable programmed scan tool to Data Link Connector (DLC) located on lefthand side of instrument panel below steering column.
    • Turn ignition switch to On position. Do not start engine.
    • Establish scan tool communications by selecting ABS/TCS, Special Functions...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    • Raise and support vehicle.
    • Remove tire and wheel assembly.
    • Disconnect outer tie rod end from steering knuckle. Do NOT loosen tie rod end jam nut.
    • Insert a drift or punch into brake rotor and against brake caliper in order to prevent wheel hub and bearing from turning.
    • Remove and discard wheel drive shaft spindle nut retaining wheel drive shaft to hub.
    • Remove stabilizer shaft link.
    • Disconnect electrical connector from wheel speed sensor and reposition wiring harness away from ball joint.Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after dis...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Intermittent & Poor Connections -> Intermittent Connections -> Poor Connections
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Diagnostic Tests

    Refer to Figs. through for diagnostic test procedures.

    Clearing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

    Intermittent & Poor Connections

    Intermittent Connections

    Most intermittent connections are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wiring broken inside insulation.
    • Poor connection between mal...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Starter, Replace
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    When removing starter, note if any shims are used between the starter and mounting surface. If shims are used, install in their original locations.

    If starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after engine starts, add .015 inch double shims until noise ceases.

    • Dis...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 2000-05 Bonneville, LeSabre & 2001-02 Aurora
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Lift up the cabi...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    General Motors Corp./Saturn Cars -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2000-05 Bonneville -> Reset -> Using DIC (Driver Information Center) -> Using System Monitor
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Reset

    Using System Monitor

    The Low Tire Pressure indicator will turn on when the pressure in one of the tires becomes 10 psi. lower or higher then the other three. The low tire pressure monitor system uses the ABS wheel speed sensors to determine if a tire is low by a variation in wheel speed.

    • Inflate all tires to vehicle manufacturer's specifications.
    • Place the ignition switch in the on position.
    • Press and hold TIRE RESET button until TIRE PRESS indicator begins to flash.
    • Release the button, the TIRE PRESS indicator should turn Off.
    • To calibrate system, operate vehicle for 30 minut...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Radiator, Replace
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    • Drain engine coolant into suitable container.
    • Remove upper radiator seal.
    • Remove upper radiator support bar.
    • Disconnect and plug coolant overflow hose from radiator.
    • Disconnect upper and lower radiator hoses from radiator and position out of way.
    • Remove bolt from transmission oil cooler pipe clip at lower radiator tie bar.
    • Remove cooling fans.
    • Disconnect transmission fluid cooler lines from radiator using coupling tool No. J41623-B, or equivalent. Position lines aside.
    • Disconnect overflow hose from radiator.
    • The bolt retaining the condenser...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Pontiac Bonneville AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    • Rotate tensioner counterclockwise to remove the dri...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES

    Component location diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1990+.

    MAP Sensor, PCV Valve Cover, PCv Valve, O-Rings Diagram for 2002 Pontiac Bonneville  3.8 V6 GASMAP Sensor, PCV Valve Cover, PCv Valve, O-Rings Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS

    Components on diagram:
  • Manifold Absolute Pressure Sensor
  • PCV Valve
  • O-Ring
  • Passemger Compartment, Under Right Front Seat Diagram for 2002 Pontiac Bonneville  3.8 V6 GASPassemger Compartment, Under Right Front Seat Diagram for 2002 Pontiac Bonneville 3.8 V6 GAS

    Components on diagram:
  • Ground G-301
  • Ground G-303
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Pontiac Bonneville AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S.

    2002 Pontiac Bonneville  3.8 V6 GAS Wiring Diagram2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Stop Lamp Switch
  • Electronic Brake Control Module (EBCM)
  • 2002 Pontiac Bonneville  3.8 V6 GAS Wiring Diagram2002 Pontiac Bonneville 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Fog Lamp Relay
  • Dash Integration Module
  • Instrument Panel Integration Module
  • Fog Lamp- Left Front
  • Fog Lamp- Right Front
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Pontiac Bonneville AUTOMOBILES

    OEM TSB listings for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Pontiac Bonneville 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Pontiac Bonneville AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Bonneville SPECIFICATIONS DATA!

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