2002 MERCEDES-BENZ ML500 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ ML500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ ML500 cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed
Vehicle: 2002 MERCEDES-BENZ ML500 5.0 V8 GAS

Refer to procedure a...

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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ ML500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ ML500 cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> Parking Brake
Vehicle: 2002 MERCEDES-BENZ ML500 5.0 V8 GAS

Parking Brake

  • Raise and support vehicle rear.
  • On SL55, SL500, SL600, SLK32, SLK230 and SLK320 models, loosen adjusting bolt.
  • On all models, remove one wheel bolt on both rear wheels. Light alloy wheels must be removed.
  • Turn adjuster until brake shoes contact and it is no longer possible to turn rear wheel, noting the following:
    • Use suitable .1772 inc...

CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ ML500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ ML500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ ML500 cars and light trucks from 1990+.

Anti-lock Brakes -> Description -> Components -> Electronic Control Unit -> System -> Wheel Speed Sensors
Vehicle: 2002 MERCEDES-BENZ ML500 5.0 V8 GAS

System

Four-wheel ABS uses a control unit, hydraulic actuator and wheel speed sensors to control brake fluid pressure and prevent wheel lock during severe braking conditions,

Basic ABS components are supplemented by an expanded hydraulic unit, a charging pump, a fourth wheel speed sensor and a more comprehensive electronic system for Acceleration Slip Regulation (ASR) and Electronic Traction System(ETS).

Integrated with ABS and traction control systems, Electronic Stability Program (ESP) detects slides and applies brake pressure to individual wheels to help maintain control.

Components

E...

CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ ML500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ ML500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ ML500 cars and light trucks from 1990+.

Power Brake Units -> Diagnosis & Testing -> Brake Booster -> Non-Return Valve
Vehicle: 2002 MERCEDES-BENZ ML500 5.0 V8 GAS

Non-Return Valve

  • Disconnect brake booster vacuum line.
  • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
  • Start engine and create 10.9-11.6 psi vacuum by opening and suddenly releasing throttle.
  • Turn engine off.
  • If vacuum drops more than 2.9 psi in 30 seconds, replace vacuum line.
  • Torque vacuum line to 22 ft. lbs.

Brake Booster

  • Disconnect brake booster vacuum line.
  • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
  • Connect suitable pressure tester at brake caliper.
  • Connect Bosch ...

CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ ML500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ ML500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ ML500 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Fixed -> Floating -> Front -> Inspection -> Rear
Vehicle: 2002 MERCEDES-BENZ ML500 5.0 V8 GAS

Front

Fixed
Disassemble
  • Press off dust cap
  • Insert 1.1025 inches thick metal segment (brake disc section) into fixed caliper and carefully force pistons out against stop with compressed air.
  • Remove piston using piston-turning pliers tool No. 000 589 50 37 00, or equivalent.
  • Remove piston seal from groove in cylinder bore.
Inspection
  • If piston is stuck or there are scores or rusted bores, replace complete caliper.
  • Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
  • Inspect pistons and bores in fixed calip...

CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ ML500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ ML500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ ML500 cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> E55, E320, E430, E500, SLK32, SLK230 & SLK320 -> Fixed Caliper Brake Pad, Replace -> Floating Caliper Brake Pad, Replace
Vehicle: 2002 MERCEDES-BENZ ML500 5.0 V8 GAS

Floating Caliper Brake Pad, Replace

E55, E320, E430, E500, SLK32, SLK230 & SLK320
  • Disconnect spring and removal wear sensor from connector.
  • Remove covers and guide pins.
  • Remove calipers with brake pads.
  • Remove wear sensor from lining back plate.
  • Remove some brake fluid from reservoir.
  • Pull wear sensor out of lining back plate.
  • Push piston back using resetting tool No. 000 589 52 43 00, or equivalent.
  • Reverse procedure to install, noting the following:
    • Clean brake pad contact surface in carrier and cylinder housing.
    • On models equipped with one wear sensor, install sensor on outer brake pa...

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