2002 Ford ZX2 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.

Power Brake Units -> Troubleshooting -> Bendix Diaphragm Types -> Bendix Hydro-Boost Type -> Brakes Grab -> Erratic Booster Operation, Binding, Grabbing Or Sticking -> Hard Pedal Or No Assist -> No Or Slow Release -> No Power Assist
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

Complaints about power brake operation should be handled as if two separate systems exist. Inspect for faults in the hydraulic system first. If it is satisfactory, start inspecting the power brake circuit. For a quick inspection of proper power unit operation, press the brake pedal firmly and then start the engine. The pedal should fall away slightly and less pressure should be needed to maintain the pedal in any position.

Another inspection begins with installation of a suitable pressure gauge in the brake hydraulic system. Take a reading with the engine Off and the power unit n...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.

Drum Brakes -> Escort, Tracer & ZX2 -> Adjustments -> Parking Brake
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

Parking Brake

  • Start engine and move shift control selector lever into Reverse position.
  • With vehicle moving in Reverse, press and release brake pedal several times.
  • Move shift control selector lever into Park position, then stop engine.
  • Position both front seats to rearmost position, then remove front console screws.
  • Recline both front seats, then remove rear con...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.

Anti-lock Brakes -> Escort, Tracer & ZX2 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Drive Cycle Test -> Pinpoint Tests -> Wiring Diagrams
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

Accessing Diagnostic Trouble Codes

The anti-lock brake/traction assist electronic control module is capable of performing a self-test using New Generation Star (NGS) tester 007-00500, or equivalent, scan tool.

The ABS control module monitors system operation and stores all defined diagnostic trouble codes in its memory. It is important to understand the control module cannot recognize some failures. Therefore, if a problem exists and no diagnostic trouble codes are stored by the control module, other diagnostic steps must be followed. The module cannot store a diagnostic troub...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Description -> Continental, Cougar, LS, Mustang, Sable & Taurus -> Contour & Mystique -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escort, Tracer & ZX2
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

Continental, Cougar, LS, Mustang, Sable & Taurus

Sliding caliper rear disc brakes are used on these models. The caliper is basically the same as the larger front wheel caliper. However, a parking brake mechanism and a larger inner brake shoe anti-rattle spring have been added.

The parking brake lever, located at the rear of the caliper, is actuated by a cable system similar to rear drum brake applications. When the parking brake is applied, the cable rotates the lever and operating shaft, driving the caliper piston and brake shoe assembly against the rotor. An automatic adjuster in th...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.

Anti-lock Brakes -> Escort, Tracer & ZX2 -> Troubleshooting -> Preliminary Inspection
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

Preliminary Inspection

Verify concern by driving vehicle. Look for problems in other areas which may affect ABS: suspension and steering components, tire integrity and air pressure, wheel bearings and brake components common to all brake systems. The hydraulic anti-lock actuator assembl...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Precautions -> Battery Ground Cable -> System Depressurizing
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

Battery Ground Cable

Prior to service, disconnect battery ground cable and isolate as required.

System Depressurizing

On models equipped with anti-lock brakes, hyd...

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