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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford ZX2 car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Ford ZX2 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+
Module Configuration Procedure -> Ford Motor Company -> 1999-2003 -> Calibration Update -> Programmable Module Installation (PMI) -> Programmable Parameters
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Some modules will need to be programmed as part of a repair procedure, Fig. . If not the module will not function properly and may set a number of diagnostic trouble codes including B2477 or P1639 indicating necessary data has not been programmed into the new module.
Module parameters and values are unique to each vehicle, therefore modules should not be exchanged from vehicle to vehicle.
There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These ...
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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+
Component Replacement & Adjustment -> Passenger Cars -> Blower Motor, Replace -> Continental -> Cougar -> Crown Victoria & Grand Marquis -> Escort -> Focus -> LS & Thunderbird -> Mustang -> Sable & Taurus -> Town Car
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Continental
- Remove push pins, pull instrument panel down, disconnect courtesy lamp and remove panel.
- Remove passenger side scuff plate.
- Remove instrument panel upper finish panel and disconnect sunload sensor connector.
- Remove righthand and center instrument panel mounting screws
- Remove righthand instrument panel to cowl mounting nut.
- Disconnect blower motor electrical connector.
- Remove mounting screws and blower motor.
- Reverse procedure to install. Torque blower motor mounting screws to 18-26 ft. lbs.
Cougar
-
...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford ZX2 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 2002 Ford ZX2 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+
Electric Cooling Fans -> Description -> Continental -> Cougar -> Crown Victoria, Grand Marquis & Town Car -> Escape & Villager -> Escort & ZX2 -> Focus -> Mark VIII -> Mustang -> Sable & Taurus
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Continental
The electric drive cooling fan system consists of a fan and a two-speed electric motor. The fan motor will only run when ignition switch is in Run position.
The cooling fan is controlled during engine operation by the Integrated Relay Control Module (IRCM) and EEC module. These controls activate the fan at low speed when engine temperature reaches approximately 215°F, or when A/C is on and vehicle does not provide enough air flow. Fan will continue to run until engine temperature drops to approximately 210°F.
The cooling fan will run at high speed whe...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford ZX2 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+
Electric Cooling Fans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Fan Service
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Air Bag System Disarming & Arming
Refer to and for air bag system disarming and arming procedures.
Battery Ground Cable
Prior to service, disconnect battery ground cable and isolate as required.
Fan Service
Do not operate engine until fan has first been inspected for cracks and/or separations. If a fan blade...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford ZX2 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+
General Service Domestic Vehicles -> 2001-02 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Camaro, Century & Firebird -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
DaimlerChrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.
When other ai...
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