2002 Dodge RAM 1500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Dodge RAM 1500 Pickup

  • 2002 Dodge RAM 1500 Pickup 3.7 V6 GAS, CID:225, Fuel Injection, Aspiration:225, Engine VIN:, Desg:K
  • 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS, CID:287, Fuel Injection, Aspiration:287, Engine VIN:, Desg:N
  • 2002 Dodge RAM 1500 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> Full Size Pickup & Van -> System Service -> 2-Wheel Drive -> 2002-05 -> 2006 -> 4-Wheel Drive -> Anti-Lock Brake Module (ABM) -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Pickup -> Rear Wheel Speed Sensor -> RWAL Valve -> Van
Vehicle: 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS

Brake System Bleed

The anti-lock brake system must be bled any time air enters the hydraulic system. It is important to note that excessive air in the brake system may set a primary pressure diagnostic trouble code in the control module.

Pressure or manual bleeding procedures can be used when bleeding the ABS system after hoses or brake lines have been disconnected. Bleeding the ABS hydraulic system is also necessary after replacement of the hydraulic assembly or wheel brakes. During bleeding procedures, ensure the brake fluid level remains close to the Full mark on the reservoir.

T...

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BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Full Size Pickup -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS

Removal

  • Install suitable prop rod on brake pedal to keep pressure on brake system.
  • Raise and support vehicle, then remove tire and wheel assembly.
  • Drain small amount of fluid from master cylinder brake reservoir.
  • Remove brake hose banjo bolt.
  • Remove caliper mounting slide pin bolts, then the caliper.

Disassemble

  • Drain brake fluid from caliper.
  • C-clamp a block of wood over one piston.
  • Take another piece of wood and pad it with shop towels, then place it on outboard pad side of caliper in front of other piston.
  • Remove caliper piston by directing short bursts of compressed air through calipe...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 1500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2002 Dodge RAM 1500 Pickup 5.9 V8 GAS

These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 1500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> Full Size Pickup & Van -> Description -> Four Wheel Anti-Lock Brake (4 WABS) System -> RWAL System
Vehicle: 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS

RWAL System

This system prevents rear wheel lock-up by monitoring wheel speed and altering pressure to the rear wheels. The system uses one sensor mounted on the rear differential to determine if the rear wheels are locking up. This system has a "passive" rear wheel control (meaning rear brake pressure during anti-lock braking is provided by the master cylinder). Rear brake fluid application is controlled according to wheel speed, degree of wheel slip and rate of de...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 1500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 2002 Dodge RAM 1500 Pickup 5.9 V8 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager

The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.

The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake fault. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.

Caravan, Town & Country...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 1500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Full Size Pickup -> Tightening Specifications
Vehicle: 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS

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