2002 Dodge RAM 1500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Dodge RAM 1500 Pickup

  • 2002 Dodge RAM 1500 Pickup 3.7 V6 GAS, CID:225, Fuel Injection, Aspiration:225, Engine VIN:, Desg:K
  • 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS, CID:287, Fuel Injection, Aspiration:287, Engine VIN:, Desg:N
  • 2002 Dodge RAM 1500 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> Full Size Pickup & Van -> Diagnosis & Testing -> 2002 -> 2003-05 -> 2006 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittents & Poor Connections
Vehicle: 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

2002
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2003-05
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2006
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Connector Pin Identification

Refer to Figs. through for pin connector and terminal identification.

Diagnostic Tests

2002
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2003-05
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2006
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Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Intermitte...

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BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Adjustments -> Adjustment -> Except FWD Models -> FWD Models -> Parking Brake -> Self-Adjusting Brakes -> Service Brake
Vehicle: 2002 Dodge RAM 1500 Pickup 3.7 V6 GAS

Service Brake

Except FWD Models
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is required when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the aut...

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BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> Liberty -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
Vehicle: 2002 Dodge RAM 1500 Pickup 3.7 V6 GAS

The only serviceable power brake booster components are the vacuum hose and the check valve.. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.

Replacement

Full Size Pickup
Vacuum Booster
  • With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
  • Remove brake lines from master cylinder.
  • Remove nuts attaching master cylinder and valves to power brake booster unit studs, then remove master cylinder and valves as an assembly.
  • Disconnect vac...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 1500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> Full Size Pickup & Van -> Description -> Four Wheel Anti-Lock Brake (4 WABS) System -> RWAL System
Vehicle: 2002 Dodge RAM 1500 Pickup 3.7 V6 GAS

RWAL System

This system prevents rear wheel lock-up by monitoring wheel speed and altering pressure to the rear wheels. The system uses one sensor mounted on the rear differential to determine if the rear wheels are locking up. This system has a "passive" rear wheel control (meaning rear brake pressure during anti-lock braking is provided by the master cylinder). Rear brake fluid application is controlled according to wheel speed, degree of wheel slip and rate of de...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 1500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2002 Dodge RAM 1500 Pickup 5.9 V8 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
  • Disconnect brake lines at master cylinder.
  • Remove ground wire from combination valve bracket.
  • Remove master cylinder retaining nuts,. Fig. .
  • Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
  • Remove master cylinder.
  • Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in. Fig. .
Caravan...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 1500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> 1999-2000 -> 2001-03 -> Height Sensing Proportioning Valve -> Park Brake Cable Tensioner -> Stop Lamp Switch
Vehicle: 2002 Dodge RAM 1500 Pickup 5.9 V8 GAS

Height Sensing Proportioning Valve

1999-2000
  • Raise and support vehicle, allowing rear suspension to hang free.
  • Remove rear wheel and tire assemblies.
  • Support rear axle.
  • Disconnect track bar from rear axle, then the shock absorbers.
  • Loosen, but do not remove, both leaf spring to front spring hanger pivot bolts.
  • Loosen adjustment nut on actuator,. Fig. .
  • Ensure hooked end of actuator is properly seated in clip on valve lever and clip is properly positioned on lever of valve.
  • Pull housing of valve actuator toward spring hanger until lever on valve bottoms on body of valve. Hold valve actuator i...

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