2002 Dodge RAM 1500 Pickup A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Dodge RAM 1500 Pickup car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Dodge RAM 1500 Pickup automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Dodge RAM 1500 Pickup

  • 2002 Dodge RAM 1500 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z
  • 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS, CID:287, Fuel Injection, Aspiration:287, Engine VIN:, Desg:N
  • 2002 Dodge RAM 1500 Pickup 3.7 V6 GAS, CID:225, Fuel Injection, Aspiration:225, Engine VIN:, Desg:K

A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Full Size Van & Ram 1500-3500 Pickup -> Heater System Diagnosis & Testing -> Control System Vacuum Diagnosis -> Heater Output Test -> Mechanical Diagnosis
Vehicle: 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS

Control System Vacuum Diagnosis

Refer to Fig. , for vacuum control diagnosis.

Mechanical Diagnosis

Refer to Fig. , for mechanical diagnosis.

Heater Output Test

  • Inspect radiator coolant level, drive belt tension, engine vacuum line connections, radiator air flow and radiator fan operation.
  • Start engine and bring to normal operating temperature.
  • With engine idling, set heater controls to maximum heat, defrost and high blower.
  • Inspect defroster outlet air temperatures and compare to Fig. .
  • If reading are ...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2002 Dodge RAM 1500 Pickup 5.9 V8 GAS

Battery Ground Cable

Prior to service disconnect battery ground cable and isolate as required.

Product Compatibility

A/C Refrigerant Oil

Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.

Engine Coolant

Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.

...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Cherokee, Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Recirculation Door, Replace -> Dakota & Durango -> Full Size Pickups & Grand Cherokee -> Liberty -> Wrangler
Vehicle: 2002 Dodge RAM 1500 Pickup 3.7 V6 GAS

Dakota & Durango

  • Remove heater and A/C housing as outlined under "Heater Housing, Replace."
  • Remove recirculation air door actuator as outlined under "Mode Door Actuators."
  • Remove heater and A/C housing cover, then lift lower end of recirculation door up far enough so that door lever is clear of recirculation air intake grille, twist door to remove door pivots from pivot holes.
  • Remove recirculation door from blower motor housing cover.
  • Reverse procedure to install.

Full Size Pickups & Grand Cherokee

  • Remove heater and A/C ...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+

Drive Belt Data -> Domestic Light Trucks & Vans -> 2001-02
Vehicle: 2002 Dodge RAM 1500 Pickup 3.7 V6 GAS

[[table data]]

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Cherokee, Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Cooling System Bleed -> 4.0L Engine -> 4.7L Engine -> 5.2L & 5.9L Engines -> Cherokee, Liberty & Wrangler -> Dakota, Full Size Pickups & Full Size Vans -> Grand Cherokee
Vehicle: 2002 Dodge RAM 1500 Pickup 4.7 V8 GAS

Cherokee, Liberty & Wrangler

After filling cooling system, start engine and allow to reach operating temperature with radiator cap installed. After the engine has reached normal operating temperature, shut the engine off and allow it to cool. Add coolant as required.

Dakota, Full Size Pickups & Full Size Vans

These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.

Grand Cherokee

4.0L En...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 1500 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge RAM 1500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Dodge RAM 1500 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Cherokee, Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Blower Motor, Replace -> Cherokee -> Dakota -> Durango -> Front -> Full Size Pickups -> Full Size Vans -> Grand Cherokee -> Liberty -> Rear -> Wrangler
Vehicle: 2002 Dodge RAM 1500 Pickup 5.9 V8 GAS

Cherokee

  • On models equipped with A/C, proceed as follows:
    • Recover refrigerant as outlined under .
    • Loosen accumulator retaining band screw, then disconnect accumulator inlet tube from evaporator outlet tube.
    • Reposition accumulator for access to blower motor harness connector.
  • On all models, disconnect blower motor electrical connector.
  • Remove three screws attaching blower motor to heater and A/C housing.
  • Rotate and tilt blower motor and wheel assembly as needed to remove from housing.
  • Reverse procedure to insta...

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