2002 Chrysler 300M REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Chrysler 300M CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chrysler 300M car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler 300M automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Chrysler 300M vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES

Charging Valve Locations -> Domestic Passenger Cars -> 2001-02
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES

Disc Brakes -> Type 5 -> Parking Brake Service -> Concorde, Intrepid & 300M -> LHS & Neon -> Parking Brake Shoes, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

Parking Brake Shoes, Replace

Concorde, Intrepid & 300M
  • Remove rear disc brake caliper assembly, as outlined under "Caliper Service," from adapter and rotor.
  • Remove rear rotor from hub, then dust cap.
  • Remove cotter pin, nut retainer, wave washer and rear hub/bearing assembly retaining nut and washer from rear spindle.
  • Remove rear hub and bearing assembly from rear spindle.
  • Turn brake shoe adjuster wheel until adjuster is at shortest length.
  • Remove adjuster assembly from parking brake assembly.
  • Pull front parking brake shoe away from anchor pin, then remove front parking brake shoe an...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES

DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

Fuel System Pressure Relief

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.

  • Remove the fuel pump relay from the Power D...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front wheel and tire assembly from vehicle.
  • Remove front caliper assembly from front steering knuckle assembly.
  • Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
  • Remove speed sensor cable routing bracket from strut assembly.
  • Remove hub and bearing to stub axle retaining nut.
  • Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
  • Install a wheel lug nut on wheel stud to protect thr...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES

Diagnosis & Testing
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

Refer to Figs. ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES

Starter, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle using suitable lift.
  • Remove catalyst support bracket mounting nuts, then battery feed wire.
  • Remove starter mounting bolts.
  • Remove starter solenoid from transaxle housing, then position starter to access posi-lock wiring connector.
  • Slightly lift engine to relieve lefthand engine mount pressure using suitable jack stand benea...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES

Chrysler LLC Cars -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2002-04 300M -> Relearn -> Reset
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

Reset

The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will turn Off. The vehicle may need to be driven at a speed above 15 MPH for up to 10 minutes for the TPMS to receive this information. If the lamp remains On, a problem in the low tire warning system is present and the low tire warning system must be diagnosed and serviced to reset the warning lamp.

Relearn

T...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition inlet heater hose clamp from heater core pipe.
  • Remove hose from heater core.
  • Reposition heater hose clamp from heat control valve.
  • Remove inlet heater hose from heat control valve.
  • Remove hose from vehicle.
  • Reverse procedure to...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

  • Remove tensioner pulley locking nut.
  • Raise and support vehicle.
  • Remove push clips attaching lower air shield to ...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler 300M AUTOMOBILES

Component location diagrams for most 2002 Chrysler 300M cars and light trucks sold in the U.S. from 1990+.

Washer Reservoir Diagram for 2002 Chrysler 300M Special 3.5 V6 GASWasher Reservoir Diagram for 2002 Chrysler 300M Special 3.5 V6 GAS

Components on diagram:
  • Fluid Level Sensor
  • Washer Fluid Pump
  • Washer Reservoir
  • Rear Wheel Speed Sensors Diagram for 2002 Chrysler 300M Special 3.5 V6 GASRear Wheel Speed Sensors Diagram for 2002 Chrysler 300M Special 3.5 V6 GAS

    Components on diagram:
  • Rear Strut
  • Parking Brake Cable
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler 300M PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Chrysler 300M AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Chrysler 300M cars and light trucks sold in the U.S.

    2002 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram2002 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Left Fog Lamp
  • Horn
  • Right Fog Lamp
  • Right Front Park/Turn Signal Lamp
  • Left Front Park/Turn Signal Lamp
  • 2002 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram2002 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Body Control Module
  • Powertrain Control Module
  • Overhead Travel Information System
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler 300M WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Chrysler 300M AUTOMOBILES

    OEM TSB listings for most 2002 Chrysler 300M cars and light trucks sold in the U.S. from 1985+.

    Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344
    Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

    Auto Systems:
  • Emission Controls, Vacuum Hoses
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2002 Chrysler 300M 3.5 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler 300M TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler 300M AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler 300M SPECIFICATIONS DATA!

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