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2002 Chrysler 300M CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Charging Valve Locations -> Domestic Passenger Cars -> 2001-02
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Disc Brakes -> Type 5 -> Parking Brake Service -> Concorde, Intrepid & 300M -> LHS & Neon -> Parking Brake Shoes, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
Parking Brake Shoes, Replace
Concorde, Intrepid & 300M
- Remove rear disc brake caliper assembly, as outlined under "Caliper Service," from adapter and rotor.
- Remove rear rotor from hub, then dust cap.
- Remove cotter pin, nut retainer, wave washer and rear hub/bearing assembly retaining nut and washer from rear spindle.
- Remove rear hub and bearing assembly from rear spindle.
- Turn brake shoe adjuster wheel until adjuster is at shortest length.
- Remove adjuster assembly from parking brake assembly.
- Pull front parking brake shoe away from anchor pin, then remove front parking brake shoe an...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Remove the fuel pump relay from the Power D...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Diagnosis & Testing
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
Refer to Figs. ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle using suitable lift.
- Remove catalyst support bracket mounting nuts, then battery feed wire.
- Remove starter mounting bolts.
- Remove starter solenoid from transaxle housing, then position starter to access posi-lock wiring connector.
- Slightly lift engine to relieve lefthand engine mount pressure using suitable jack stand benea...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Chrysler LLC Cars -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2002-04 300M -> Relearn -> Reset
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
Reset
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will turn Off. The vehicle may need to be driven at a speed above 15 MPH for up to 10 minutes for the TPMS to receive this information. If the lamp remains On, a problem in the low tire warning system is present and the low tire warning system must be diagnosed and serviced to reset the warning lamp.
Relearn
T...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from heat control valve.
- Remove inlet heater hose from heat control valve.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Remove tensioner pulley locking nut.
- Raise and support vehicle.
- Remove push clips attaching lower air shield to ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler 300M AUTOMOBILES
Component location diagrams for most 2002 Chrysler 300M cars and light trucks sold in the U.S. from 1990+.
Washer Reservoir Diagram for 2002 Chrysler 300M Special 3.5 V6 GAS Components on diagram: |
Rear Wheel Speed Sensors Diagram for 2002 Chrysler 300M Special 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Chrysler 300M AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler 300M cars and light trucks sold in the U.S.
2002 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram Components on diagram: |
2002 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chrysler 300M AUTOMOBILES
OEM TSB listings for most 2002 Chrysler 300M cars and light trucks sold in the U.S. from 1985+.
Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344 Vehicle: 2002 Chrysler 300M 3.5 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Chrysler 300M 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler 300M AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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