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2002 Chrysler 300M CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
Powertrain Control Module (PCM)
Except 1999-2002
If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.
1999-2004
Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Disc Brakes -> Type 4 -> Tightening Specifications
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Component Locations -> 1999-04 300M, 2004-93 Concorde, Intrepid, Vision, 1994-02 LHS & 1994-96 New Yorker
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Relearn Procedures
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
To train the EVIC to recognize the source locations of pressure sensor signals, proceed as follows:
- Locate the donut shaped training magnet located under the vehicle spare tire cover.
- Press the EVIC MENU button until RETAIN TIRE SENSORS is displayed.
- Press the STEP button to select YES retrain the tire pressure sensor.
- Press the MENU button to enter selection.
- EVIC display will prompt: TRAIN LEFT FRONT TIRE.
- Position the training magnet over LH side front valve stem for at leas...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle using suitable lift.
- Remove catalyst support bracket mounting nuts, then battery feed wire.
- Remove starter mounting bolts.
- Remove starter solenoid from transaxle housing, then position starter to access posi-lock wiring connector.
- Slightly lift engine to relieve lefthand engine mount pressure using suitable jack stand benea...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Chrysler LLC Cars -> Electronic Vehicle Information Center (EVIC) -> Concorde, Intrepid, LHS & 300M
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
The Electronic Vehicle Information Center is located in a overhead console, and is programmable by driver to suit his driving needs.
- Place the ignition in On position.
- Depress and release the menu push button to display the first programmable feature.
- Momentarily depress and release the step push button to step through following programmable features:
- Language.
- Display U.S. or metric.
- Auto door locks?
- Auto unlock on exit?
- Remote unlock.
- Remote linked to memory.
- Sound horn on lock?
- Flash lights with lock...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Drain cooling system into a suitable container.
- Remove upper radiator crossmember, then the clamps and hoses from radiator.
- Disconnect transmission hoses from cooler. Plug hose to prevent contamination.
- Disconnect engine oil cooler lines.
- Disconnect radiator fan electrical connector, the...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Remove tensioner pulley locking nut.
- Raise and support vehicle.
- Remove push clips attaching lower air shield to ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler 300M AUTOMOBILES
Component location diagrams for most 2002 Chrysler 300M cars and light trucks sold in the U.S. from 1990+.
Data Link Connector Diagram for 2002 Chrysler 300M Special 3.5 V6 GAS Components on diagram: |
Brake Lamp Switch Diagram for 2002 Chrysler 300M Special 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Chrysler 300M AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler 300M cars and light trucks sold in the U.S.
2002 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram Components on diagram: |
2002 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chrysler 300M AUTOMOBILES
OEM TSB listings for most 2002 Chrysler 300M cars and light trucks sold in the U.S. from 1985+.
Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344 Vehicle: 2002 Chrysler 300M 3.5 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Chrysler 300M 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler 300M AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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