2002 Chevrolet Silverado 2500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Chevrolet Silverado 2500

  • 2002 Chevrolet Silverado 2500 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2002 Chevrolet Silverado 2500 6.0 V8 BI-FUEL, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2002 Chevrolet Silverado 2500 6.0 V8 CNG, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 cars and light trucks from 1990+.

Drum Brakes -> Tightening Specifications
Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 BI-FUEL

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CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 2002 -> 2002-03 -> 2003-06 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10 -> Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon -> Bravada, Envoy, Rainier & Trailblazer -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Express & Savana -> Intermittents & Poor Connections -> Sierra & Silverado -> Symptom Tests -> Temperature Vs. Resistance
Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.

Diagnostic Trouble Code Interpretation

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
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Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
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2003-06
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Bravada, Envoy, Rainier & Trailblazer
2002-03
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2004-06
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Express & Savana
2002
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2003-06
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Sierra & Silverado
2002
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2003-06
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Connector Pin Identification

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Diagnostic Tests

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
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Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
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2003-06
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Bravada, Envoy, Rai...
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CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 cars and light trucks from 1990+.

Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 GAS

General System

  • Inspect components for damage or unusual wear. Replace as required.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
  • Inspect adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
  • Clean rust and dirt from shoe contact surfaces on backing plate using fi...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 BI-FUEL

Delco Master Cylinder

When performing the following procedures, refer to. Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 CNG

Delco Master Cylinder

When performing the following procedures, refer to. Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Precautions -> Battery Ground Cable
Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 CNG

Battery Ground Cable

Prior to service, dis...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES

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