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2002 Chevrolet Silverado 1500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Silverado 1500 HD car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Silverado 1500 HD automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Condenser, Replace -> 1.6L & 2.0L Engines -> 2.5L Engine -> 2001 -> 2002 -> Astro & Safari -> Aztek -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette & Venture -> Rendezvous -> Tracker -> Vue
Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS
Astro & Safari
- Remove air cleaner.
- Recover refrigerant as outlined under .
- Remove grille and front end panel.
- Disconnect radiator tie bar support at top.
- Disconnect refrigerant lines from condenser. Cap lines and fittings to prevent dirt or moisture from entering system.
- Remove center support bracket.
- Remove condenser.
- Reverse procedure to install.
Aztek
- Recover refrigerant as outlined under .
- Drain cooling system into suitable container.
- Remove cooling fans with cooling fan shroud.
- Remove radiat...
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Booster Bleed -> Cleaning & Inspection -> Disassemble
Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS
Disassemble
- Place accumulator compressor tool No. J-26889, or equivalent, around end of accumulator.
- Install nut onto stud as in. Fig. , then depress accumulator with a C-clamp.
- Remove retainer by using a punch.
- Release C-clamp and remove accumulator compressor tool.
- Remove accumulator, O-ring, retainer, plug and spring,. Fig. .
- Remove retainer, output pushrod, baffle, piston return spring and retainer.
- Cut off eyelet of pedal rod, then remove boot.
- Remove nut, bracket and bolts, then separate cover from housing.
- Remove piston assembly and seals.
- Remove spool valve, then the accu...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Silverado & Sierra
Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS
Refer ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS
Front
Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include the propeller shafts, wheel drive shafts, pinion flanges and output shafts
Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.
- Raise and support vehicle.
- Remove transfer case shield, if equipped.
- If equipped with double clamp style boot, remove clamp at transfer case by prying up ex...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS
- Disconnect battery ground cable.
- Remove mounting bolts and engine shield, if required.
- Remove mounting bolts and oil pan skid plate, if required.
- Remove righthand transmission cover bolt.
- Remove front axle mounting bracket nut, then position front axle mounting bracket bolt until tip is flush with support bushing. Do not remove bolt.
- Remove mounting bolts and slide starter forward until it clears transmission.
- Disconnect oil level sensor electrical connector.
- Remove start...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS
An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.
If the window shows green, no service is required at this time. However, if...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Remove air intake tube.
- Remove heater and surge tank hose from mounting clip.
- Reposition heater core inlet hose clamp at engine coolant inlet fitting.
- Remove hose from engine coolant inlet fitting.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
Component location diagrams for most 2002 Chevrolet Silverado 1500 HD cars and light trucks sold in the U.S. from 1990+.
 Ground G-102 Diagram for 2002 Chevrolet Silverado 1500 HD 6.0 V8 GASComponents on diagram: |
 Left Hand Lower Dash Diagram for 2002 Chevrolet Silverado 1500 HD 6.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chevrolet Silverado 1500 HD cars and light trucks sold in the U.S.
 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS Wiring DiagramComponents on diagram: |
 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
OEM TSB listings for most 2002 Chevrolet Silverado 1500 HD cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS Auto Systems: |
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Document: DTC P0446 (Restricted/Blocked EVAP Vent Path) Set, Check Engine Light On Vehicle: 2002 Chevrolet Silverado 1500 HD 6.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Silverado 1500 HD AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Silverado 1500 HD cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Silverado 1500 HD cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Silverado 1500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Silverado 1500 HD cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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