2002 BMW X5 Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 BMW X5 car and truck repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 BMW X5 automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 BMW X5

  • 2002 BMW X5 4.4 V8 GAS, CC:4398, Fuel Injection
  • 2002 BMW X5 3.0 L6 GAS, CC:2979, Fuel Injection
  • 2002 BMW X5 IS 4.6 V8 GAS, CC:4598, Fuel Injection

BRAKE SERVICE PROCEDURES FOR 2002 BMW X5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW X5 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 740 & 750 -> 745 -> Hydraulic Power Flow Regulator, Replace -> M3, 325 & 330 -> M3, M5, X5, Z3, Z8, 325, 330, 525, 530, 540, 740, 745, 750 & 760 -> M5, 525, 530 & 540 -> Mini Cooper -> Power Brake Booster, Replace -> X5 -> Z3 -> Z8
Vehicle: 2002 BMW X5 4.4 V8 GAS

Hydraulic Power Flow Regulator, Replace

Mini Cooper
  • Ensure ignition switch is in OFF position.
  • Disconnect clip and air filter outlet hose.
  • Remove air filter housing mounting bolts, then disconnect harness clip and connector.
  • Remove air filter housing.
  • With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for full stop braking action.
  • Remove battery.
  • Disconnect clips, lock and connectors, then remove Engine Control Module (ECM).
  • Remove battery box mounting bolt and disconnect clips.
  • Remove battery box.
  • Disconnect val...

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BRAKE SERVICE PROCEDURES FOR 2002 BMW X5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW X5 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Wiring Diagrams
Vehicle: 2002 BMW X5 IS 4.6 V8 GAS

Accessing Diagnostic Trouble Codes

Diagnosis is only available using the BMW Diagnostic System. Refer to BMW testing system manufacturer's instructions to diagnosis ABS faults.

Diagnostic Trouble Code Interpretation

R...

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BRAKE SERVICE PROCEDURES FOR 2002 BMW X5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW X5 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Front -> Inspection -> Overhaul -> Rear -> Replace
Vehicle: 2002 BMW X5 3.0 L6 GAS

Replace

Front
  • Raise and support vehicle, then remove front tire and wheel.
  • Press and hold brake pedal with suitable prop.
  • Disconnect brake pipe from connection with hose.
  • Remove wear indicator connector from lefthand side.
  • Remove mounting bolts and caliper.
  • Reverse procedure to install, noting the following:
    • Bleed brake system.
    • Ensure brake pad wear sensor wire does not contact rotor or wheel.
Rear
  • Raise and support vehicle, then remove rear tire and wheel assembly.
  • Drain moderate amount of brake fluid from reservoir using suitable syringe.
  • Disconnect and plug caliper hydraulic line.
  • Disconne...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW X5 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW X5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW X5 cars and light trucks from 1990+.

Power Brake Units -> Description -> Hydraulic Booster System -> Vacuum Booster System
Vehicle: 2002 BMW X5 3.0 L6 GAS

Hydraulic Booster System

The hydraulic system incorporates a power flow regulator which diverts a small flow of fluid from the power steering operating circuit for the power assisted brake system, Fig. . It charges the hydraulic reservoir in a high pressure range without impairing the function of power steering. The pressurized hydraulic oil volume is supplied to the booster for the sake of power assistance and is applied by operating the connected standard tandem master cylinder. Should the power steering pump fail, the hydraulic reservoir has sufficient reserve pressure to permit m...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW X5 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW X5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW X5 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 745 -> Brake System Bleed -> Component Replacement -> Control Module -> Front Speed Sensor -> Hydraulic Unit -> M3, 325 & 330 -> M5, 525, 530, 540, 740 & 750 -> Rear Speed Sensor -> X5 -> Z3 -> Z8
Vehicle: 2002 BMW X5 4.4 V8 GAS

Brake System Bleed

Refer to "Hydraulic Brake Systems," for procedures.

Component Replacement

Hydraulic Unit
M3, 325 & 330
  • Remove end firewall and seal.
  • Disconnect vacuum lines and electrical connector.
  • Remove master cylinder as outlined in "Hydraulic Brake Systems" section.
  • Mark brake lines for installation alignment.
  • Disconnect brake lines.
  • Disconnect connector.
  • Remove brake lines with rubber grommet from body and press toward engine. Do not bend brake lines.
  • Remove mounting bolts and hydraulic unit.
  • Reverse procedure to install. Bleed brake system as outlined in "Hydraulic Brake Systems" section.
...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW X5 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW X5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW X5 cars and light trucks from 1990+.

Power Brake Units -> Diagnosis & Testing -> Brake Booster Low-Pressure Test
Vehicle: 2002 BMW X5 IS 4.6 V8 GAS

Brake Booster Low-Pressure Test

  • Disconnect brake booster vacuum hose.
  • Install vacuum test tool No. 34 3 100, or equivalent, between booster and check valve.
  • Start engine and build up partial vacuum.
  • Switch engine off.
  • Press brake pedal to set partial vacuum of no more than 12 psi.
  • When brake pedal is not pressed, partial vacuum...

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