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2002 BMW X5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
Import Compressor Service -> Nippondenso Compressor -> Compressor Clutch, Replace
Vehicle: 2002 BMW X5 3.0 L6 GAS
- Remove shaft nut or bolt, Fig. , with aid of spanner wrench.
- Remove pressure plate using pressure plate remover.
- Remove shims from shaft.
- Remove rotor (pulley) retaining snap ring using suitable snap ring pliers.
- Remove rotor (pulley) by gently tapping it with plastic hammer. Some compressors may require a jaw puller.
- Disconnect stator lead wires from compressor housing.
- Remove stator retaining snap ring using suitable snap ring pliers, then remove stator from compressor housing.
- On all models except 10PA15 &...
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BRAKE SERVICE PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
Anti-lock Brakes -> Description
Vehicle: 2002 BMW X5 IS 4.6 V8 GAS
The Anti-Lock Brake System (ABS) consists of a control unit, hydraulic unit, speed sensors and wiring harness, Fig. . Each speed sensor has a gear wheel which runs past the permanently magnetized edge of the speed sensor installed in the wheel hub. The rotary motion of the wheels is recorded by inductive sensors and an electric signal is sent to the electronic control unit.
The electronic control unit is located in a compartment on the right side of the engine compartment. This control unit inputs acceleration, deceleration and slip factors from the electronic speed sensors, which ar...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
BMW -> Component Locations -> X5
Vehicle: 2002 BMW X5 3.0 L6 GAS
On X5 models, the fuel filter...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
CV AXLE SHAFT, Replace -> REAR
Vehicle: 2002 BMW X5 3.0 L6 GAS
REAR
- Raise and support vehicle, then remove rear tire and wheel assembly.
- Disconnect retaining plate.
- Remove axle nut.
- Remove mounting bolts and halfshaft from differential flange. Suspend shaft with suitable wire.
- Support trailing arms using suitable transmission...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
Component Replacement -> 2000-06 -> 2007-08 -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Antenna -> TPMS Control Module
Vehicle: 2002 BMW X5 3.0 L6 GAS
Tire Pressure Sensor
Removal
- Dismount tire using suitable tire machine ensuring not to damage tire pressure sensor.
- Remove the Torx screw, then the tire pressure sensor.
- Release valve stem union nut using removal tool No. 00 2 190, or equivalent Fig. .
- Remove washer from wheel.
Installation
- Install new Torx screw on tire pressure sensor, then twist new valve stem by hand approximately three turns. Do not tighten Torx screw, sensor and valve stem must be loosely joined together.
- Install the tire pressure sensor on wheel. Ensure the radial bore for gripping on the circumference of t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
Starter, Replace
Vehicle: 2002 BMW X5 IS 4.6 V8 GAS
- Raise and support vehicle.
- Remove mounting bolts and reinforcement plate.
- Remove mounting nuts and disconnect starter motor electrical connectors.
- Remove mounting bolts and starter motor.
- Reverse procedure to install, noting the following.
- Torque fr...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
Cabin Air Filter Service -> BMW -> 2001-06 X5 & 2003-09 X3 Series
Vehicle: 2002 BMW X5 3.0 L6 GAS
Service interval is determined by the service indicator.
- Open the hood.
- Turn the cabin air filter retainer 1/4 turn.
- Remove the cabin air filter cover.
- Remove the cabin air fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
BMW -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2000-09 X5 -> Less iDrive -> Reset -> With iDrive
Vehicle: 2002 BMW X5 3.0 L6 GAS
Reset
The reset procedure needs to be performed anytime the tire pressure is adjusted or the tires are rotated.
Less iDrive
- Turn ignition switch to On with vehicle in a stationary position.
- Press the Tire Pressure Warning/RDC button, located at front console or on the instrument panel, until the indicator lamp on the instrument panel is illuminated...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 BMW X5 4.4 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at water inlet and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 BMW X5 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 BMW X5 4.4 V8 GAS
- If reusing belt, mark rotational direction for installation.
- Lock belt pulley in position using suitable holding tool, then remove water pump fan mounting nut using a suitable wrench. Nut has lefthand threads.
- Remove fan impeller with clutch.
- Remove mounting bolts and front...
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COMPONENT LOCATION DIAGRAMS FOR 2002 BMW X5 AUTOMOBILES
Component location diagrams for most 2002 BMW X5 cars and light trucks sold in the U.S. from 1990+.
Front Left Of Engine Compartment Diagram for 2002 BMW X5 3.0 L6 GAS Components on diagram: |
Side Section, Rear Left Diagram for 2002 BMW X5 3.0 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 BMW X5 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 BMW X5 cars and light trucks sold in the U.S.
2002 BMW X5 3.0 L6 GAS Wiring Diagram Components on diagram: |
2002 BMW X5 3.0 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 BMW X5 AUTOMOBILES
OEM TSB listings for most 2002 BMW X5 cars and light trucks sold in the U.S. from 1985+.
Document: Diagnosis Feedback with ISTA Vehicle: 2002 BMW X5 4.4 V8 GAS Auto Systems: |
Document: Turbocharger Installation Tool Vehicle: 2002 BMW X5 4.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 BMW X5 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 BMW X5 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 BMW X5 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 BMW X5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 BMW X5 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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