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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 BMW 325CI car and truck
repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325CI cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
The following procedure has been revised by a Technical Service Bulletin.
Ensure traction control systems are turned Off prior to bleeding brake system.
- Connect suitable pressure bleeder to brake fluid reservoir. Maximum charging pressure is 43.5 psi.
- Attach bleeder hose and container to righthand rear wheel. Bleed until no bubbles appear.
- Repeat previous step for lefthand rear, righthand front and lefthand front wheels.
- Support rear suspension at wheel carriers and lower vehicle so rear suspension compresses to its normal loaded position (to prevent...
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BRAKE SERVICE PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325CI cars and light trucks from 1990+.
Power Brake Units -> Diagnosis & Testing -> Brake Booster Low-Pressure Test
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
Brake Booster Low-Pressure Test
- Disconnect brake booster vacuum hose.
- Install vacuum test tool No. 34 3 100, or equivalent, between booster and check valve.
- Start engine and build up partial vacuum.
- Switch engine off.
- Press brake pedal to set partial vacuum of no more than 12 psi.
- When brake pedal is not pressed, partial vacuum...
CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325CI BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325CI cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> 740 & 750 -> 745 -> Hydraulic Power Flow Regulator, Replace -> M3, 325 & 330 -> M3, M5, X5, Z3, Z8, 325, 330, 525, 530, 540, 740, 745, 750 & 760 -> M5, 525, 530 & 540 -> Mini Cooper -> Power Brake Booster, Replace -> X5 -> Z3 -> Z8
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
Hydraulic Power Flow Regulator, Replace
Mini Cooper
- Ensure ignition switch is in OFF position.
- Disconnect clip and air filter outlet hose.
- Remove air filter housing mounting bolts, then disconnect harness clip and connector.
- Remove air filter housing.
- With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for full stop braking action.
- Remove battery.
- Disconnect clips, lock and connectors, then remove Engine Control Module (ECM).
- Remove battery box mounting bolt and disconnect clips.
- Remove battery box.
- Disconnect val...
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BRAKE SERVICE PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325CI cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Front -> Inspection -> Overhaul -> Rear -> Replace
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
Replace
Front
- Raise and support vehicle, then remove front tire and wheel.
- Press and hold brake pedal with suitable prop.
- Disconnect brake pipe from connection with hose.
- Remove wear indicator connector from lefthand side.
- Remove mounting bolts and caliper.
- Reverse procedure to install, noting the following:
- Bleed brake system.
- Ensure brake pad wear sensor wire does not contact rotor or wheel.
Rear
- Raise and support vehicle, then remove rear tire and wheel assembly.
- Drain moderate amount of brake fluid from reservoir using suitable syringe.
- Disconnect and plug caliper hydraulic line.
- Disconne...
CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325CI BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325CI cars and light trucks from 1990+.
Power Brake Units -> Tightening Specifications
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325CI BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325CI cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Front -> Pads, Replace -> Rear
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
Pads, Replace
Front
- Raise and support vehicle, then remove front tire and wheel assemblies.
- Remove retaining spring.
- Disconnect brake pad wear indicator connector from lefthand side of caliper.
- Remove plastic plugs and remove brake hose out from bracket.
- Remove guide bolts and lift brake caliper toward vehicle rear.
- Remove brake pads and suspend caliper aside with suitable wire.
- Reverse procedure to install, noting the following:
- Turn caliper piston back into bore using fixture tool No. 34 1 050, or equivalent.
- Inspect fluid level and bleed brake system as required.
- Replace dust sleeve a...
CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325CI BRAKE SERVICE PROCEDURES
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