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2002 BMW 325CI CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
BMW -> Component Replacement & Adjustment -> Blower Motor, Replace -> 325 & 330 -> 740 & 750 -> Front -> M Coupe, M Roadster & Z3 -> M3 -> M5, 525, 530 & 540 -> Rear -> X5
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
M Coupe, M Roadster & Z3
- Remove caps, mounting nuts and wiper arms.
- Remove left and righthand air intake protective grill rubber seals.
- Remove expanding rivets and air intake protective grill.
- Remove mounting bolts and wiper console. Disconnect connector.
- Disconnect clamping straps and remove three fan covers.
- Disconnect connectors and clip, then remove blower motor.
- Reverse procedure to install. Torque wiper arm mounting nuts to 18 ft. lbs.
M3
- Remove filter as outlined under "Cabin Air Filter, Replace."
- Remov...
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BRAKE SERVICE PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Disc Brakes -> Rotor, Replace
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove brake pads as outlined in "Pad, Replace," as required.
- Remove caliper mounting bolts, then position caliper aside with brake hoses connected.
- Remove mounting bolts and rotor. Tapping rotor wit...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
BMW -> Fuel Filter Scheduled Maintenance -> 1999-06
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
Inspection interval is determ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
CV AXLE SHAFT, Replace -> REAR
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
REAR
Righthand halfshaft is longer than lefthand shaft.
- Raise and support vehicle, then remove rear tire and wheel assembly.
- Lower rear exhaust pipe.
- Disconnect stabilizer from rear axle carrier and tilt it down.
- Remove axle nut.
- Remove mountin...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
Refer to Figs. and for wir...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Starter, Replace -> Automatic Transmission -> Manual Transmission
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
Automatic Transmission
- Raise and support vehicle, then remove mounting bolts and front splash shield.
- Remove mounting bolts and front axle support reinforcement plate.
- Remove intake hood, then disconnect and move fan cowl upward a little.
- Turn toggles approximately 90° and remove cabin air filter cover.
- Remove cabin air filter.
- Disconnect retains and feed cable out heater bulkhead duct.
- Remove mounting screws and cab air filter housing.
- Disconnect rubber strip, then release locks and pull heater bulkhead side trim forward a little.
- Remove mounting screws and heater bulkhead.
- Remove engin...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Cabin Air Filter Service -> BMW -> 1999-2005 3 Series & 2006 M3 & 325C Series
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
Service interval is determined by the service indicator.
- Open the hood.
- Turn the three cabin air filter cover retainers 1/4 turn.
- Remove the cabin air filter cover.
- Rotate the cabin filter cover retainers 45°, then ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
BMW -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
The Anti-Lock warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Radiator, Replace
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
- Open coolant expansion tank cap, the raise and support vehicle.
- Remove mounting bolt and reinforcement plate.
- Remove mounting screws and front splash shield.
- Open radiator plug and drain coolant into suitable container.
- Open plug on righthand side of engine block near cylinder No. 2 and drain coolant into suitable container.
- Disconnect engine wiring harness holder.
- Disconnect retainers, then remove mounting bolts and air intake filter housing.
- Disconnect expansion rivets and remove intake hood.
- Lock belt pulley in position using holding tool No. 11 5 030...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 BMW 325CI AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 BMW 325CI 2.5 L6 GAS
- If reusing belt, mark belt with rotational direction for installation alignment.
- Lock belt pulley in position using suitable holding tool, then remove water pump fan clutch mounting nut using suitable wrench. Nut has lefthan...
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COMPONENT LOCATION DIAGRAMS FOR 2002 BMW 325CI AUTOMOBILES
Component location diagrams for most 2002 BMW 325CI cars and light trucks sold in the U.S. from 1990+.
Left Hand Side Behind Sun Visor Diagram for 2002 BMW 325CI 2.5 L6 GAS Components on diagram: |
RH Side Of Engine Diagram for 2002 BMW 325CI 2.5 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 BMW 325CI AUTOMOBILES
OEM drawn wiring diagrams for most 2002 BMW 325CI cars and light trucks sold in the U.S.
2002 BMW 325CI 2.5 L6 GAS Wiring Diagram Components on diagram: |
2002 BMW 325CI 2.5 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 BMW 325CI AUTOMOBILES
OEM TSB listings for most 2002 BMW 325CI cars and light trucks sold in the U.S. from 1985+.
Document: Tools and Equipment Vehicle: 2002 BMW 325CI 2.5 L6 GAS Auto Systems: |
Document: Turbocharger Installation Tool Vehicle: 2002 BMW 325CI 2.5 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 BMW 325CI AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 BMW 325CI cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 BMW 325CI cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 BMW 325CI cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 BMW 325CI cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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