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2000 Ford ZX2 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES
Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
Powertrain Control Module (PCM)
Except 1999-2002
Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.
1999-2002
Automatic Data Transfer
- Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
- Follow scan tool manufacturers' instructions to download data from old PCM.
- Install new PCM and connect scan tool to DLC.
- Follow scan tool manufactur...
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BRAKE SERVICE PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES
Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
Whenever new brake components are installed in the hydraulic system, it is recommended that the entire hydraulic system be thoroughly flushed with clean brake fluid.
It may sometime become required to flush out the system due to the presence of mineral oil, kerosene, gasoline, etc., which will cause swelling of rubber piston cups and valves and render them inoperative.
Flushing is performed at e...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1998-03 Escort, ZX2, LN7, Lynx & Tracer -> Normal Service -> Severe Service
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
Normal Service
Replac...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
- Raise and support vehicle.
- Remove lug nuts and remove front tire and wheel.
- Raise staked portion of front axle wheel hub retainer using a small cape chisel.
- Remove and discard front axle wheel hub retainer.
- Remove cotter pin and tie rod end nut.
- Use a suitable tool to separate tie rod end from front wheel knuckle.
- Remove stabilizer bar link.
- Remove nut and ball joint pinch bolt.
- Pry down on front suspension lower arm separating front suspension lower arm ball joint from front wheel knuckle.
- Pull outward on front wheel knuckle then pull front wheel driveshaft and joint from front w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES
Alternator, Replace
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove cover and disconnect electrical connectors.
- Remove alternator mounting bolt and secure coolant expansion tank aside.
- Secure power steering reservoir aside.
- Remove mounting bolt and secure engine wiring loom bracket aside.
- Disconnect ground ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES
Ford Motor Co. Cars -> Air Bag Warning Lamp ->
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater ou...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2000 Ford ZX2 2.0 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2000 Ford ZX2 AUTOMOBILES
Component location diagrams for most 2000 Ford ZX2 cars and light trucks sold in the U.S. from 1990+.
Cowl Panel Diagram for 2000 Ford ZX2 2.0 L4 GAS Components on diagram: |
Instrument Panel Diagram for 2000 Ford ZX2 2.0 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2000 Ford ZX2 AUTOMOBILES
OEM drawn wiring diagrams for most 2000 Ford ZX2 cars and light trucks sold in the U.S.
2000 Ford ZX2 2.0 L4 GAS Wiring Diagram Components on diagram: |
2000 Ford ZX2 2.0 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2000 Ford ZX2 AUTOMOBILES
OEM TSB listings for most 2000 Ford ZX2 cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2000 Ford ZX2 2.0 L4 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2000 Ford ZX2 2.0 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 2000 Ford ZX2 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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