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2000 Ford ZX2 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2000 Ford ZX2 car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford ZX2 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2000 Ford ZX2 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2000 Ford ZX2 2.0 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES

Disc Brakes -> Front Disc Brakes -> Troubleshooting -> Abnormal Conditions -> Brake Booster Operation Test -> Brake Master Cylinder -> Brake Roughness -> Bypass Condition Inspection -> Lateral Runout -> Non-Pressure Leaks -> Normal Conditions -> Thickness Variation -> Wheel Bearing Looseness
Vehicle: 2000 Ford ZX2 2.0 L4 GAS

Brake Roughness

Thickness Variation

If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than .0005 inch, replace the disc.

Lateral Runout

Excessive lateral runout of braking disc may cause a "knocking back" of the pistons, possibly creating increased pedal travel and vibration when brakes are applied.

Wheel Bearing Looseness

Adjust the w...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES

Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1998-03 Escort, ZX2, LN7, Lynx & Tracer -> Normal Service -> Severe Service
Vehicle: 2000 Ford ZX2 2.0 L4 GAS

Normal Service

Replac...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2000 Ford ZX2 2.0 L4 GAS

  • Raise and support vehicle.
  • Remove lug nuts and remove front tire and wheel.
  • Raise staked portion of front axle wheel hub retainer using a small cape chisel.
  • Remove and discard front axle wheel hub retainer.
  • Remove cotter pin and tie rod end nut.
  • Use a suitable tool to separate tie rod end from front wheel knuckle.
  • Remove stabilizer bar link.
  • Remove nut and ball joint pinch bolt.
  • Pry down on front suspension lower arm separating front suspension lower arm ball joint from front wheel knuckle.
  • Pull outward on front wheel knuckle then pull front wheel driveshaft and joint from front w...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES

Alternator, Replace
Vehicle: 2000 Ford ZX2 2.0 L4 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Remove cover and disconnect electrical connectors.
  • Remove alternator mounting bolt and secure coolant expansion tank aside.
  • Secure power steering reservoir aside.
  • Remove mounting bolt and secure engine wiring loom bracket aside.
  • Disconnect ground ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES

Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 2000 Ford ZX2 2.0 L4 GAS

This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2000 Ford ZX2 2.0 L4 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater ou...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2000 Ford ZX2 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2000 Ford ZX2 2.0 L4 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 2000 Ford ZX2 AUTOMOBILES

Component location diagrams for most 2000 Ford ZX2 cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Diagram for 2000 Ford ZX2  2.0 L4 GASEngine Compartment Diagram for 2000 Ford ZX2 2.0 L4 GAS

Components on diagram:
  • Starter Assembly
  • Engine Oil Pressure Switch
  • A/C High Pressure Switch
  • Transaxle
  • Connector C-121
  • Instrument Panel Diagram for 2000 Ford ZX2  2.0 L4 GASInstrument Panel Diagram for 2000 Ford ZX2 2.0 L4 GAS

    Components on diagram:
  • A/C Heater Control Assembly
  • Instrument Panel Dimming Module
  • Exterior Rearview Mirror Switch
  • Connector C-226
  • Connector C-252
  • CLICK HERE TO GET FULL ACCESS TO 2000 Ford ZX2 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2000 Ford ZX2 AUTOMOBILES

    OEM drawn wiring diagrams for most 2000 Ford ZX2 cars and light trucks sold in the U.S.

    2000 Ford ZX2  2.0 L4 GAS Wiring Diagram2000 Ford ZX2 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • ABS Main Relay
  • Headlamps
  • Rear Window Defrost
  • Constant Control Relay Module
  • Air Bags
  • 2000 Ford ZX2  2.0 L4 GAS Wiring Diagram2000 Ford ZX2 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Roof Opening Panel Switch
  • Roof Opening Panel Motor Assembly
  • CLICK HERE TO GET FULL ACCESS TO 2000 Ford ZX2 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2000 Ford ZX2 AUTOMOBILES

    OEM TSB listings for most 2000 Ford ZX2 cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2000 Ford ZX2 2.0 L4 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2000 Ford ZX2 2.0 L4 GAS

    CLICK HERE TO GET FULL ACCESS TO 2000 Ford ZX2 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2000 Ford ZX2 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2000 Ford ZX2 SPECIFICATIONS DATA!

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