1999 Ford Explorer Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1999 Ford Explorer

  • 1999 Ford Explorer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:X
  • 1999 Ford Explorer 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:P
  • 1999 Ford Explorer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E

BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Aerostar, Escape, E-Series, Excursion, F-250HD, F-350, F-Super Duty, Ranger & Villager -> Bendix Hydro-Max -> Expedition, Explorer, F-150, F-250LD, Mountaineer, Navigator & Windstar -> Manual Bleed -> Pressure Bleed
Vehicle: 1999 Ford Explorer 4.0 V6 GAS

Aerostar, Escape, E-Series, Excursion, F-250HD, F-350, F-Super Duty, Ranger & Villager

Bleed primary and secondary hydraulic brake systems separately, bleeding the longest line first on each system. Do not allow reservoir to run dry during bleeding operation. Never use fluid that has been drained from the hydraulic system. Ensure proper bleed sequence is followed.

On 1997-98 Villager models, the bleed sequence is lefthand front, righthand front, lefthand rear, righthand rear.

On Aerostar, E-Series, Escape, Excursion, F-250HD, F-350, F-Super Duty, Ranger and 1999-2001 Vill...

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BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 1999 Ford Explorer 5.0 V8 GAS

The single and tandem vacuum boosters, Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.

On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.

The three basic elements of the booster are the vacuum power chamber, mechanically actua...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford Explorer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Anti-lock Brakes -> E-Series, Excursion, Expedition, Explorer, F-150/250LD, F-Super Duty Mountaineer, Navigator & Ranger (4WABS) -> Troubleshooting -> Symptom Chart
Vehicle: 1999 Ford Explorer 4.0 V6 GAS

Symptom Chart

Refer to...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford Explorer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> 1997 -> 1999-2001 -> Aerostar -> Assemble -> Cleaning & Inspection -> Disassemble -> E-150 -> Escape -> Expedition, Navigator, E-250, E-350, F-250HD, F-350, F-Super Duty, F-150 & F-250LD -> Expedition, Navigator, E-Series, F-150 & F-250LD -> Explorer, Mountaineer & Ranger -> F-250HD, F-350, E-Super Duty & F-Super Duty Series -> Front -> Inspection -> Overhaul -> Rear -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 1999 Ford Explorer 5.0 V8 GAS

Replacement

Aerostar
  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Use an eight inch c-clamp to move piston back into its bore as follows:
    • Place head of c-clamp against caliper and screw end of c-clamp against outer pad below spring clip.
    • Tighten c-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove c-clamp.
  • Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A, or equivalent, and light hammer to drive caliper pin from caliper as follows:
    • Po...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford Explorer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-150, F-150, F-250LD, Mountaineer, Navigator & Ranger -> Parking Brake w/Rear Disc -> Expedition, Explorer, F-150, F-250LD, Mountaineer & Navigator -> Installation -> Removal
Vehicle: 1999 Ford Explorer 5.0 V8 GAS

Expedition, Explorer, F-150, F-250LD, Mountaineer & Navigator

Refer to Figs. through when performing parking brake service procedures.

Removal
  • Raise and suitably support vehicle, then remove tire and wheel assembly
  • Remove rotor as outlined in "Disc Brakes."
  • Remove outboard return spring.
  • Remove adjusting screw spring.
  • Remove rear parking brake hold-...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford Explorer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford Explorer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford Explorer cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-150, F-150, F-250LD, Mountaineer, Navigator & Ranger -> Precautions
Vehicle: 1999 Ford Explorer 4.0 V6 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, precautions should be taken to minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.

  • Wear a suitable respirator approved fo...

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