1999 Dodge Grand Caravan Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1999 Dodge Grand Caravan

  • 1999 Dodge Grand Caravan 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1999 Dodge Grand Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 1999 Dodge Grand Caravan 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L
  • 1999 Dodge Grand Caravan 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager

The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.

The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake malfunction. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.

Caravan, Town & C...

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BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 1999 Dodge Grand Caravan 3.8 V6 GAS

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

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BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Tightening Specifications
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Diagnosis & Testing -> 1997-98 -> 1999 -> 2000 -> 2001 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Tests -> DTC Interpretation -> Intermittent Fault Diagnosis -> Wiring Diagrams
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 GAS

Accessing Diagnostic Trouble Codes

The diagnostic connector, Fig. , is located under the lefthand side of the instrument panel. These models utilize a 16-way connector which also serves as a diagnostic link for the PCM and air bag electronic control module. In all cases, a DRB, or equivalent, diagnostic scan tool can be linked to this connector to obtain diagnostic trouble codes.

  • Connect DRB, or equivalent, scan tool to diagnostic connector, then turn ignition switch to On position.
  • At DRB prompts, select "System: ABS/Bendix," then select "State Display: Inputs/Outputs" and read br...

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CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting -> Caliper Brake Fluid Leak -> Rear Brakes Locking On Application
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 GAS

Caliper Brake Fluid Leak

  • Damaged or worn caliper piston seal.
  • Scores in cylinder bore.
  • Corrosion build-up in cylinder bore or on piston surface.
  • Metal clip in seal groove.

Rear Brakes Locking On Application

On brake s...

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BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Adjustments -> Adjustment -> Except FWD Models -> FWD Models -> Parking Brake -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 GAS

Service Brake

Except FWD Models
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the automa...

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