1999 Dodge Grand Caravan Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1999 Dodge Grand Caravan

  • 1999 Dodge Grand Caravan 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1999 Dodge Grand Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 1999 Dodge Grand Caravan 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L
  • 1999 Dodge Grand Caravan 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Diagnosis & Testing -> 1997-98 -> 1999 -> 2000 -> 2001 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Tests -> DTC Interpretation -> Intermittent Fault Diagnosis -> Wiring Diagrams
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 FLEX

Accessing Diagnostic Trouble Codes

The diagnostic connector, Fig. , is located under the lefthand side of the instrument panel. These models utilize a 16-way connector which also serves as a diagnostic link for the PCM and air bag electronic control module. In all cases, a DRB, or equivalent, diagnostic scan tool can be linked to this connector to obtain diagnostic trouble codes.

  • Connect DRB, or equivalent, scan tool to diagnostic connector, then turn ignition switch to On position.
  • At DRB prompts, select "System: ABS/Bendix," then select "State Display: Inputs/Outputs" and read br...

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BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> General Service Precautions
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 FLEX

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock b...

CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Adjustments -> Adjustment -> Except FWD Models -> FWD Models -> Parking Brake -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 FLEX

Service Brake

Except FWD Models
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the automa...

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BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 1999 Dodge Grand Caravan 3.8 V6 GAS

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding unt...

CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Description -> Front -> Rear
Vehicle: 1999 Dodge Grand Caravan 3.3 V6 FLEX

Front

The Kelsey-Hayes double pin caliper, Fig. , consist of a driving hub, braking disc rotor, caliper, pads and adapter. The caliper is mounted through two bushings and sleeves. The caliper is a one piece casting with the inboard side containing a single piston and bore.

Rear

The rear disc brakes are similar to front disc brakes, however, there are several distinctive features that require different service procedures. The single piston, floating caliper...

CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> 1997-2000 -> 2001 -> Height Sensing Proportioning Valve -> Park Brake Cable Tensioner -> Stop Lamp Switch
Vehicle: 1999 Dodge Grand Caravan 3.0 V6 GAS

Height Sensing Proportioning Valve

1997-2000
  • Raise and support vehicle, allowing rear suspension to hang free.
  • Remove rear wheel and tire assemblies.
  • Using an appropriate jack, support rear axle.
  • Disconnect track bar from rear axle, then the shock absorbers.
  • Loosen, but do not remove, both leaf spring to front spring hanger pivot bolts.
  • Loosen adjustment nut on actuator, Fig. .
  • Ensure hooked end of actuator is properly seated in clip on valve lever and clip is properly positioned on lever of valve.
  • Pull housing of valve actuator toward spring hanger until lever on valve bottoms on body of va...

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