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1999 Chevrolet C2500 Suburban CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1999 Chevrolet C2500 Suburban 5.7 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
Disc Brakes -> Delco Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 1999 Chevrolet C2500 Suburban 5.7 V8 GAS
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings.
Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Escalade, Avalanche & Denali, 1988-03 & C/K Pickup (Except 1999-03 Sierra & Silverado), 1992-06 Blazer, Jimmy, Hummer H2, SSR, Suburban, Yukon XL, Tahoe, Yukon, Bravada Gasoline Engines & 2004-06 Rainier, TrailBlazer & Envoy
Vehicle: 1999 Chevrolet C2500 Suburban 7.4 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1999 Chevrolet C2500 Suburban 7.4 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
Starter, Replace
Vehicle: 1999 Chevrolet C2500 Suburban 7.4 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter battery positive cable and wiring harness.
- Remove starter motor mounting bolts, then washers with shims, if required.
- Remove starter motor from vehicle.
- Remove starter heat shield, if requi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 1999 Chevrolet C2500 Suburban 5.7 V8 GAS
An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.
If the window shows green, no service is required at this time. However, if...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Chevrolet C2500 Suburban 5.7 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install.
Upper
- Drain co...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Chevrolet C2500 Suburban 6.5 V8 DIESEL
- Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
- Remove drive belt.
- Route b...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
Component location diagrams for most 1999 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. from 1990+.
Vehicle Communication Unit & Vehicle Interface Unit Diagram for 1999 Chevrolet C2500 Suburban 6.5 V8 DIESEL Components on diagram: |
Lower LH Side Of I/P Diagram for 1999 Chevrolet C2500 Suburban 7.4 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Chevrolet C2500 Suburban cars and light trucks sold in the U.S.
1999 Chevrolet C2500 Suburban 6.5 V8 DIESEL Wiring Diagram Components on diagram: |
1999 Chevrolet C2500 Suburban 7.4 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
OEM TSB listings for most 1999 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1999 Chevrolet C2500 Suburban 5.7 V8 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1999 Chevrolet C2500 Suburban 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Chevrolet C2500 Suburban AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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