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1998 Ford E Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1998 Ford E Super Duty AUTOMOBILES
General Service Domestic Vehicles -> 1998-2000 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 1998 Ford E Super Duty 5.4 V8 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...
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BRAKE SERVICE PROCEDURES FOR 1998 Ford E Super Duty AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Aerostar, Escape, E-Series, Excursion, F-250HD, F-350, F-Super Duty, Ranger & Villager -> Bendix Hydro-Max -> Expedition, Explorer, F-150, F-250LD, Mountaineer, Navigator & Windstar -> Manual Bleed -> Pressure Bleed
Vehicle: 1998 Ford E Super Duty 6.8 V10 GAS
Aerostar, Escape, E-Series, Excursion, F-250HD, F-350, F-Super Duty, Ranger & Villager
Bleed primary and secondary hydraulic brake systems separately, bleeding the longest line first on each system. Do not allow reservoir to run dry during bleeding operation. Never use fluid that has been drained from the hydraulic system. Ensure proper bleed sequence is followed.
On 1997-98 Villager models, the bleed sequence is lefthand front, righthand front, lefthand rear, righthand rear.
On Aerostar, E-Series, Escape, Excursion, F-250HD, F-350, F-Super Duty, Ranger and 1999-2001 Vill...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1998 Ford E Super Duty AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1998 Ford E Super Duty 6.8 V10 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1998 Ford E Super Duty AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1998 Ford E Super Duty 7.3 V8 DIESEL
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1998 Ford E Super Duty AUTOMOBILES
Starter, Replace
Vehicle: 1998 Ford E Super Duty 5.4 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- When disconnecting hardshell connector at starter motor solenoid S-terminal, grasp plastic shell and pull off. Do not pull on wires.
- Pull straight off to prevent damage to connector and S-terminal.
- Replace damaged components, if required.
- Remove starter moto...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1998 Ford E Super Duty AUTOMOBILES
Ford Motor Co. Trucks -> Check Gauge Warning Lamp ->
Vehicle: 1998 Ford E Super Duty 7.3 V8 DIESEL
This indicator should light if any of the following conditions appear:
- Engine oil pressure drops below approxi...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1998 Ford E Super Duty AUTOMOBILES
Radiator, Replace
Vehicle: 1998 Ford E Super Duty 5.4 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if necessary.
- Using a suitable fan clutch holding tool and fan clutch wrench tool remove fan blade and lefthand thread clutch.
- Disconnect and plug transmission ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1998 Ford E Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1998 Ford E Super Duty 6.8 V10 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR 1998 Ford E Super Duty AUTOMOBILES
Component location diagrams for most 1998 Ford E Super Duty cars and light trucks sold in the U.S. from 1990+.
I/P Components & Connectors Diagram for 1998 Ford E Super Duty 5.4 V8 GAS Components on diagram: |
Body Components & Connectors Diagram for 1998 Ford E Super Duty 5.4 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1998 Ford E Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most 1998 Ford E Super Duty cars and light trucks sold in the U.S.
1998 Ford E Super Duty 7.3 V8 DIESEL Wiring Diagram Components on diagram: |
1998 Ford E Super Duty 5.4 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1998 Ford E Super Duty AUTOMOBILES
OEM TSB listings for most 1998 Ford E Super Duty cars and light trucks sold in the U.S. from 1985+.
Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1998 Ford E Super Duty 5.4 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1998 Ford E Super Duty 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1998 Ford E Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1998 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1998 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1998 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1998 Ford E Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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