1997 Volkswagen Passat Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1997 Volkswagen Passat

  • 1997 Volkswagen Passat GLX 2.8 V6 GAS, CC:2792, Fuel Injection, Engine VIN:, Desg:E
  • 1997 Volkswagen Passat TDI 1.9 L4 DIESEL, CC:1896, CID:116, Fuel Injection, Aspiration:116, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 1997 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Volkswagen Passat cars and light trucks from 1990+.

Drum Brakes -> Tightening Specifications
Vehicle: 1997 Volkswagen Passat GLX 2.8 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 1997 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Volkswagen Passat cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> Bosch 5 -> Bosch 5.3 -> Brake System Bleed -> Cabrio, Golf, GTI, & Jetta -> Coding Control Module -> Component Replacement -> Control Module -> EuroVan -> Hydraulic Modulator -> ITT Mark 20 IE -> Passat -> Teves Type 04 -> Teves Type 20
Vehicle: 1997 Volkswagen Passat GLX 2.8 V6 GAS

Brake System Bleed

Refer to "Hydraulic Brake Systems" for bleeding procedure.

Component Replacement

Teves model 20 ABS control modules are coded to the vehicle. Replacement control modules must be coded after installation. Refer to "Coding Teves Type 20 Control Module" for procedures.

Prior to servicing the ABS system, always turn the ignition off.

The ABS control unit must never be exposed to temperatures greater than 185°F for more than two hours, or 203°F for even short time periods. The ABS control unit must be unplugged if an electric welder is to be used on the vehicle.

Hydraulic Mod...

CLICK HERE TO GET FULL ACCESS TO 1997 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Volkswagen Passat cars and light trucks from 1990+.

Disc Brakes -> Single Piston Rear Disc Brake -> Caliper Service -> Overhaul
Vehicle: 1997 Volkswagen Passat TDI 1.9 L4 DIESEL

Overhaul

Refer to Fig. , when servicing caliper.

  • Secure caliper in a suitable soft-jawed vise, then remove piston from bore by turning counterclockwise with caliper piston seating tool No. 3272, or equivalent, Fig. .
  • Pry piston seals from groove, being careful not to score the piston bore.
  • Sl...

CLICK HERE TO GET FULL ACCESS TO 1997 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Volkswagen Passat cars and light trucks from 1990+.

Disc Brakes -> Single Piston Rear Disc Brake -> Adjustments -> Parking Brake
Vehicle: 1997 Volkswagen Passat GLX 2.8 V6 GAS

Parking Brake

  • Ensure parking brake lever is in OFF position, then tighten adjusting nut until levers on calipers just move off...

CLICK HERE TO GET FULL ACCESS TO 1997 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Volkswagen Passat cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Shoes, Replace -> Wheel Cylinder Overhaul
Vehicle: 1997 Volkswagen Passat GLX 2.8 V6 GAS

Shoes, Replace

Failure to follow described procedures may lead to a reduction in parking brake efficiency.

  • Remove one wheel bolt, then push self adjusting wedge upwards with a suitable screwdriver through wheel bolt hole to back off brake shoes, Fig. .
  • Reinstall wheel bolt and tighten to specifications, then remove grease cap with fuller tool No. VW 637/2, or equivalent.
  • Remove cotter pin and axle nut, then pull off brake drum.
  • Remove spring retainer by pressing it against spring and turning 1/4 turn.
  • Disconnect brake shoes from anchor pins, then remove return spring.
  • Disconnect parking...

CLICK HERE TO GET FULL ACCESS TO 1997 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Volkswagen Passat cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1997 Volkswagen Passat GLX 2.8 V6 GAS

Master Cylinder

  • Siphon brake fluid from reservoir Fig. , then disconnect brake lines from master cylinder and electrical connectors from brake light switches.
  • Remove master cylinder to fireball or brake booster, if equipped, attaching nuts, then the master cylin...

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