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We have info for following modifications of 1996 GMC K1500 Suburban
- 1996 GMC K1500 Suburban 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
- 1996 GMC K1500 Suburban 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
BRAKE SERVICE PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K1500 Suburban cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1996 GMC K1500 Suburban 5.7 V8 GAS
Removal
- Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
- Raise and support vehicle, remove front wheels.
- Using a C-clamp, Fig. , push piston back into its bore.
- Remove two mounting bolts and lift caliper away from disc.
Inspection
Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...
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BRAKE SERVICE PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K1500 Suburban cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Boosters -> Troubleshooting -> Accumulator Leak-Down, System Does Not Hold Charge -> Grabby Brakes Or Booster Chatters/Pedal Vibrates -> Slow Brake Pedal Return
Vehicle: 1996 GMC K1500 Suburban 6.5 V8 DIESEL
Slow Brake Pedal Return
- Excessive seal friction in booster.
- Faulty spool action.
- Restriction in return line from booster to pump reservoir.
- Damaged input rod end.
Grabby Brakes Or Booster Chatters/Pedal Vibrates
- Faulty spool action caused by contamination in ...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K1500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K1500 Suburban cars and light trucks from 1990+.
Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1996 GMC K1500 Suburban 6.5 V8 DIESEL
Single Diaphragm Type
Disassemble
- Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
- Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
- Turn fixture handle counterclockwise to unlock housings.
- Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
- Remove reaction body retainer, piston rod, reaction retainer and filter.
- Remove power piston and pushrod assembly as follows:
- While holding the pushrod down against a hard surface, ...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K1500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K1500 Suburban cars and light trucks from 1990+.
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Troubleshooting
Vehicle: 1996 GMC K1500 Suburban 5.7 V8 GAS
Refer to "Troubleshooting," as out...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K1500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K1500 Suburban cars and light trucks from 1990+.
Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Precautions -> General Service Precautions
Vehicle: 1996 GMC K1500 Suburban 6.5 V8 DIESEL
General Service Precautions
Avoid contact with brake fluid when servicing the anti-lock brake syste...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K1500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K1500 Suburban cars and light trucks from 1990+.
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 1996 GMC K1500 Suburban 6.5 V8 DIESEL
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings.
Do not allow any oil or grease on the linings. It is recommended that all linings be replaced in sets when worn or damaged.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickne...
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