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We have info for following modifications of 1996 GEO Prizm
- 1996 GEO Prizm LSI 1.6 L4 GAS, CC:1588, CID:98, Fuel Injection, Aspiration:98, Engine VIN:, Desg:6
- 1996 GEO Prizm LSI 1.8 L4 GAS, CC:1788, CID:110, Fuel Injection, Aspiration:110, Engine VIN:, Desg:8
- 1996 GEO Prizm 1.6 L4 GAS, CC:1588, CID:98, Fuel Injection, Aspiration:98, Engine VIN:, Desg:6
BRAKE SERVICE PROCEDURES FOR 1996 GEO Prizm AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Prizm cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 1996 GEO Prizm LSI 1.6 L4 GAS
Brake Pedal
Toyota/GM Single Diaphragm Type
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- If distance is not 5.79-6.18 inches, adjust pedal height as follows:
- Remove left lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to gain clearance for pedal adjustment.
- Loosen locknut and rotate pedal pushrod as needed to obtain specified pedal height, then tighten locknut.
- Adjust position of brake light switch so that plunger lightly contacts pedal stopper and brake lamps are off when pedal is release...
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BRAKE SERVICE PROCEDURES FOR 1996 GEO Prizm AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Prizm cars and light trucks from 1990+.
Drum Brakes -> Type 4 -> Adjustments -> Parking Brake Adjustment -> Service Brake Adjustment
Vehicle: 1996 GEO Prizm LSI 1.8 L4 GAS
Service Brake Adjustment
Adjustment is accomplished automatically by pulling the parking brake lever all the way up until a clicking sound can no longer be heard.
Parking Brake Adjustment
- Check that parking brake lever tra...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Prizm BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GEO Prizm AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Prizm cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1996 GEO Prizm 1.6 L4 GAS
Master Cylinder
- Disconnect wire connector from brake warning pressure switch, if equipped.
- Disconnect brake lines from master cylinder.
- Remove master cylinder mounting nuts, then the master cylinder.
- On models wi...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Prizm BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GEO Prizm AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Prizm cars and light trucks from 1990+.
Disc Brakes -> Toyota/GM Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Front Caliper -> Installation -> Rear Caliper -> Removal
Vehicle: 1996 GEO Prizm 1.6 L4 GAS
Front Caliper
Removal
- Siphon 2/3 of the brake fluid from master cylinder, raise and support vehicle, and remove wheels.
- Reinstall two wheel nuts to retain rotor, then remove caliper mounting bolts, Fig. .
- Remove union nut securing brake hose to caliper and drain fluid into suitable container. If caliper is only being removed for brake pad replacement, do not disconnect brake hose.
- Compress piston as needed, then remove caliper. If brake hose remains connected, secure caliper aside to prevent hose from being stretched.
Disassemble
- Remove two caliper slide bushings, four dust boots and s...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Prizm BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GEO Prizm AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Prizm cars and light trucks from 1990+.
Disc Brakes -> Toyota/GM Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Front Caliper -> Installation -> Rear Caliper -> Removal
Vehicle: 1996 GEO Prizm LSI 1.6 L4 GAS
Front Caliper
Removal
- Siphon 2/3 of the brake fluid from master cylinder, raise and support vehicle, and remove wheels.
- Reinstall two wheel nuts to retain rotor, then remove caliper mounting bolts, Fig. .
- Remove union nut securing brake hose to caliper and drain fluid into suitable container. If caliper is only being removed for brake pad replacement, do not disconnect brake hose.
- Compress piston as needed, then remove caliper. If brake hose remains connected, secure caliper aside to prevent hose from being stretched.
Disassemble
- Remove two caliper slide bushings, four dust boots and s...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Prizm BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GEO Prizm AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Prizm cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Hydraulic System Flush -> Manual -> Pressure
Vehicle: 1996 GEO Prizm LSI 1.6 L4 GAS
Manual
Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.
- Remove vacuum reserve by pumping brakes several times with engine off.
- Fill master cylinder reservoir with clean brake fluid. Check fluid level often during bleeding procedure; do not let reservoir fall below half full.
- If necessary, bleed master cylinder as follows:
- Disconnect master cylinder forward brake line connection until fluid flows from reservoir. Reconnect ...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Prizm BRAKE SERVICE PROCEDURES
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