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GEO Prizm CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GEO Prizm car and truck repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GEO Prizm automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GEO mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GEO Prizm vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GEO Prizm AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO Prizm cars and light trucks from 1990+

    A/C Data -> Domestic Passenger Cars -> General Motors Corp./Saturn -> 1992-2002 -> 2003-04
    Vehicle: 1995 GEO Prizm 1.6 L4 GAS

    199...

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    CLICK HERE TO GET FULL ACCESS TO GEO Prizm A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GEO Prizm AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO Prizm cars and light trucks from 1990+.

    Power Brake Units -> Power Brake Unit Service -> AC-DELCO TANDEM DIAPHRAGM TYPE -> Assemble -> Assembly -> BCIA SINGLE DIAPHRAGM TYPE -> BCIA TANDEM DIAPHRAGM TYPE -> Disassemble -> Disassembly -> GEO METRO SINGLE DIAPHRAGM TYPE -> OVERHAUL -> TOYOTA/GM SINGLE DIAPHRAGM TYPE
    Vehicle: 1994 GEO Prizm 1.6 L4 GAS

    AC-DELCO TANDEM DIAPHRAGM TYPE
    OVERHAUL
    Disassemble
    • Remove pedal pushrod boot, silencer, check valve, vacuum switch and grommets, as equipped, then the front housing seal.
    • Scribe matching marks between front and rear housing sections, then mount booster assembly in suitable holding fixture with rear housing facing up.
    • Apply pressure to housing with holding fixture forcing screw and rotate rear housing counterclockwise to unlock housing halves.
    • Slowly release spring tension, then remove booster assembly from holding fixture. Do not allow spring tension to release suddenly, as ...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GEO Prizm cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
    Vehicle: 1992 GEO Prizm GSI 1.6 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO Prizm cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace
    Vehicle: 1994 GEO Prizm LSI 1.6 L4 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Drain transaxle fluid.
    • Remove hub nut cap, then cotter pin, hub nut and washer.
    • Remove tie rod end from steering knuckle.
    • Remove brake caliper from steering knuckle.
    • Disconnect control arm from steering knuckle.
    • Remove brake rotor.
    • Remove drive axle from hub assembly using a plastic hammer. If shaft is difficult to remove, use crankshaft gear puller (Tool No. J 25287) or equivalent.
    • R...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GEO Prizm cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1995 GEO Prizm LSI 1.8 L4 GAS

    • Disconnect battery ground cable at battery.
    • Remove protective cover, then nut from B+ terminal on alternator.
    • Remove electrical connector from alternator.
    • Remove drive belt adjuster bolt.
    • Remove drive belt.
    • Remove alternator mounting bolts.
    • Re...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR GEO Prizm AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO Prizm cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Cars -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> Except Alero, Aurora, Intrigue, Toronado & 1992-98 Eighty-Eight & Ninety-Eight
    Vehicle: 1992 GEO Prizm GSI 1.6 L4 GAS

    When the engine oil life index has reached 10 or less, the Driver Information System display will indicate distance to oil change and sound a beep when ignition is turned on or to Accessory for the first time each day. When the engine oil life index has re...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO Prizm cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1996 GEO Prizm LSI 1.6 L4 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator using hose clamp pliers.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water pump housing using hose clamp pliers.
    • Remove radiator outlet hose from water pump housing and from vehicle.
    • Reverse procedure to install.

    Upper

    • Drain cooli...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR GEO Prizm AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO Prizm cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Installation -> Removal
    Vehicle: 1992 GEO Prizm LSI 1.6 L4 GAS

    Removal

    • Rotate serpentine belt tensioner pulley clockwise to release tension from belt using a 3/8 drive socket wrench.
    • Remove serpentine belt from pulleys.

    Installation

    • ...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GEO Prizm AUTOMOBILES

    Component location diagrams for most GEO Prizm cars and light trucks sold in the U.S. from 1990+.

    LH Kick Panel Diagram for 1995 GEO Prizm  1.6 L4 GASLH Kick Panel Diagram for 1995 GEO Prizm 1.6 L4 GAS

    Components on diagram:
  • Relay Block Cassette
  • Accessory Power Relay
  • Audio Alarm Module
  • Connector C-200
  • Connector C-202
  • Lower I/P Wiring Diagram for 1997 GEO Prizm LSI 1.8 L4 GASLower I/P Wiring Diagram for 1997 GEO Prizm LSI 1.8 L4 GAS

    Components on diagram:
  • Combination Switch
  • Ignition Switch
  • Cruise Control Module
  • Circuit Opening Relay
  • Ignition Key Lock Solenoid
  • CLICK HERE TO GET FULL ACCESS TO GEO Prizm PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GEO Prizm AUTOMOBILES

    OEM drawn wiring diagrams for most GEO Prizm cars and light trucks sold in the U.S.

    1993 GEO Prizm LSI 1.6 L4 GAS Wiring Diagram1993 GEO Prizm LSI 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Vehicle Speed Sensor
  • Throttle Position Sensor
  • Manifold Absolute Pressure Sensor
  • Distributor
  • 1995 GEO Prizm  1.6 L4 GAS Wiring Diagram1995 GEO Prizm 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Combination Switch
  • Hazard Switch
  • Light Turn Signal Switch
  • CLICK HERE TO GET FULL ACCESS TO GEO Prizm WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GEO Prizm AUTOMOBILES

    OEM TSB listings for most GEO Prizm cars and light trucks sold in the U.S. from 1985+.

    Document: APPLICATION OF ANTI-CORROSIVE MATERIALS
    Vehicle: 1997 GEO Prizm LSI 1.8 L4 GAS

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • Document: CONTAMINATED R-134A A/C SYSTEMS - AIR CONDITIONING SYSTEM FLUSHING PROCEDURES AND GUIDELINES - REVISED
    Vehicle: 1996 GEO Prizm 1.6 L4 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO GEO Prizm TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GEO Prizm AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1990 GEO Prizm Mirror, Driver Side1990 GEO Prizm Mirror, Driver Side, Non-folding; Corner mount type; A high quality, direct fit OE replacement mirror; Backed by 2-year Kool Vue limited warranty..

    Source: Auto Body Parts Store

    $23.46

    Click here to view more details about 1997 GEO Prizm Radiator Support1997 GEO Prizm Radiator Support, A high quality, OE replacement radiator support assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $68.42

    Click here to view more details about 1997 Geo Prizm Tail Light Assembly , Driver Side1997 Geo Prizm Tail Light Assembly , Driver Side, DRIVER SIDE TAIL LIGHT ASSEMBLY , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $35.68

    Click here to view more details1997 GEO Prizm Lsi L4, 1.6 L, 1588 CC, 98 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    Ad Hoc

    Click here to view more details1996 Geo Prizm Used Engine Computer, Elec Cont Unit (ECU); (behind console), US mkt, 4AFE eng, std, Very Good.

    Source: Used Auto Parts Store

    $142.00

    Click here to view more details1993 Geo Prizm Used A/C Compressor, 1.8, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $103.00
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