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GEO Prizm CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GEO Prizm car and truck repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GEO Prizm automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GEO mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GEO Prizm vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GEO Prizm AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO Prizm cars and light trucks from 1990+

    Component Replacement & Adjustment -> LeMans, Metro, Prizm & Storm -> EVAPORATOR CORE, REPLACE -> LEMANS -> METRO -> PRIZM -> STORM
    Vehicle: 1993 GEO Prizm 1.6 L4 GAS

    LEMANS

    • Disconnect battery ground cable, then recover refrigerant from A/C system.
    • Remove heater core as outlined under .
    • Disconnect accumulator to evaporator pipe and orifice tube to evaporator at dash panel.
    • Remove evaporator cover retaining screws, then remove evaporator cover.
    • Remove evaporator bracket retaining screws, then remove pipe clamps.
    • Remove evaporator core.
    • Reverse procedure to install.

    METRO

    • On models equipped with air bag, disarm air bag system as described under .
    • On all models, disco...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GEO Prizm AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO Prizm cars and light trucks from 1990+.

    HYDRAULIC BRAKE SYSTEM, GENERAL MOTORS -> MASTER CYLINDER SERVICE -> Assembly -> CAST IRON TYPE -> COMPOSITE TYPE -> CORVETTE -> Disassembly -> EXCEPT CORVETTE -> Inspection
    Vehicle: 1990 GEO Prizm GSI 1.6 L4 GAS

    COMPOSITE TYPE

    Refer toFigs. and when performing the following procedures.

    EXCEPT CORVETTE
    Disassembly
    • Remove master cylinder from vehicle as follows:
      • Disconnect and plug hydraulic lines.
      • Remove two master cylinder attaching nuts, then the master cylinder.
    • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
    • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
    • Remove fluid level switch, if equipped.
    • On models with compact master cylinder, remove proportioner valve assembly,Fig. .
    • Depress primary piston and remove lock ring.
    • Plug primary fluid ou...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GEO Prizm cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Passenger Cars -> Component Locations -> 1989-97 Prizm 1.6L 4A-FE Engine
    Vehicle: 1991 GEO Prizm LSI 1.6 L4 GAS

    Refe...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO Prizm cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace
    Vehicle: 1990 GEO Prizm GSI 1.6 L4 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Drain transaxle fluid.
    • Remove hub nut cap, then cotter pin, hub nut and washer.
    • Remove tie rod end from steering knuckle.
    • Remove brake caliper from steering knuckle.
    • Disconnect control arm from steering knuckle.
    • Remove brake rotor.
    • Remove drive axle from hub assembly using a plastic hammer. If shaft is difficult to remove, use crankshaft gear puller (Tool No. J 25287) or equivalent.
    • R...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GEO Prizm cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1996 GEO Prizm 1.6 L4 GAS

    • Disconnect battery ground cable at battery.
    • Remove protective cover, then nut from B+ terminal on alternator.
    • Remove electrical connector from alternator.
    • Remove drive belt adjuster bolt.
    • Remove drive belt.
    • Remove alternator mounting bolts.
    • Re...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR GEO Prizm AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO Prizm cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
    Vehicle: 1994 GEO Prizm 1.6 L4 GAS

    The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO Prizm cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 1995 GEO Prizm LSI 1.8 L4 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose inlet clamp at thermostat using hose clamp pliers.
    • Remove heater inlet hose from thermostat.
    • Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at engine outlet pipe using hose clamp pliers.
    • Disconnect heater outlet hose from engine outlet pipe.
    • Reposition heater core outlet...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR GEO Prizm AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO Prizm cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Installation -> Removal
    Vehicle: 1997 GEO Prizm LSI 1.8 L4 GAS

    Removal

    • Rotate serpentine belt tensioner pulley clockwise to release tension from belt using a 3/8 drive socket wrench.
    • Remove serpentine belt from pulleys.

    Installation

    • ...

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GEO Prizm AUTOMOBILES

    Component location diagrams for most GEO Prizm cars and light trucks sold in the U.S. from 1990+.

    LH Engine Compartment Components Diagram for 1996 GEO Prizm LSI 1.6 L4 GASLH Engine Compartment Components Diagram for 1996 GEO Prizm LSI 1.6 L4 GAS

    Components on diagram:
  • Distributor
  • Engine Coolant Temperature Sensor
  • Intake Air Temperature Sensor
  • ECT Sending Unit
  • Air Cleaner
  •  Diagram for 1997 GEO Prizm  1.6 L4 GAS Diagram for 1997 GEO Prizm 1.6 L4 GAS

    Components on diagram:
  • Throttle Position Sensor
  • CLICK HERE TO GET FULL ACCESS TO GEO Prizm PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GEO Prizm AUTOMOBILES

    OEM drawn wiring diagrams for most GEO Prizm cars and light trucks sold in the U.S.

    1993 GEO Prizm LSI 1.6 L4 GAS Wiring Diagram1993 GEO Prizm LSI 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Dual Pressure Switch
  • Audio Alarm Module
  • Blower Speed Selector Switch
  • A/C Triple Pressure Switch
  • 1994 GEO Prizm LSI 1.8 L4 GAS Wiring Diagram1994 GEO Prizm LSI 1.8 L4 GAS Wiring Diagram

    Components on diagram:
  • Accessory Power Relay
  • Audio Alarm Module
  • CLICK HERE TO GET FULL ACCESS TO GEO Prizm WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GEO Prizm AUTOMOBILES

    OEM TSB listings for most GEO Prizm cars and light trucks sold in the U.S. from 1985+.

    Document: WARRANTY ADMIN - I/M 240 OPERATIONS GUIDELINES
    Vehicle: 1995 GEO Prizm 1.6 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: WARRANTY - CLAIM PROCESSING CHANGES
    Vehicle: 1989 GEO Prizm 1.6 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO GEO Prizm TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GEO Prizm AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GEO Prizm SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1992 GEO Prizm Washer Reservoir1992 GEO Prizm Washer Reservoir, Includes cap and hose; With motor; A high quality, direct fit OE replacement windshield washer tank; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $20.22

    Click here to view more details about 1995 GEO Prizm Oxygen Sensor1995 GEO Prizm Oxygen Sensor.

    Source: Auto Body Parts Store

    $23.08

    Click here to view more details1994 GEO Prizm Windshield Washer Tank, Windshield Washer Tank With Washer Motor Without ABS Brakes USA/Canada Built, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $24.45

    Click here to view more details1997 GEO Prizm Lsi L4, 1.8 L, 1788 CC, 110 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    Ad Hoc

    Click here to view more details1993 Geo Prizm Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $70.00

    Click here to view more details1989 Geo Prizm Used A/C Compressor, BASE & LSI (4AFE ENG, OPT L01, VIN 6), Very Good.

    Source: Used Auto Parts Store

    $103.00
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