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GEO Prizm CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GEO Prizm car and truck
repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GEO Prizm automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GEO Prizm AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO Prizm cars and light trucks from 1990+
Vacuum & Wiring Diagrams -> Passenger Cars -> Air Conditioning System Vacuum Circuit
Vehicle: 1995 GEO Prizm LSI 1.6 L4 GAS
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BRAKE SERVICE PROCEDURES FOR GEO Prizm AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO Prizm cars and light trucks from 1990+.
DISC BRAKES, GENERAL MOTORS -> Toyota/GM Single Piston Caliper -> FRONT BRAKE PADS REPLACEMENT -> INSTALLATION -> REMOVAL
Vehicle: 1991 GEO Prizm GSI 1.6 L4 GAS
Replace brake pads on one wheel at a time to prevent opposite side caliper piston from being forced out of bore.
REMOVAL
- Remove caliper as outlined, leaving brake hose connected, and secure caliper aside.
- Remove 2 anti-rattle clips, then the brake pads, Fig. .
- Remove pad wear indicator plates and anti-squeal shims.
- Remove support plates.
INSTALLATION
- Install new support plates on ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GEO Prizm cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Component Locations -> 1989-97 Prizm 1.6L 4A-FE Engine
Vehicle: 1994 GEO Prizm 1.6 L4 GAS
Refe...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO Prizm cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1997 GEO Prizm 1.6 L4 GAS
- Disconnect battery ground.
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove driveshaft nut cap, then cotter pin, hub nut and washer.
- Remove tie rod end nut, then separate tie rod from steering knuckle, using tie rod end puller tool No. J-6627-A, or equivalent.
- Remove ball joint pinch bolt, then pry ball joint from knuckle.
- Remove drive axle assembly from transaxle ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GEO Prizm cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1994 GEO Prizm 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect electrical connectors from starter mot...
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MAINTENANCE LAMP RESET PROCEDURES FOR GEO Prizm AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO Prizm cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 1990 GEO Prizm GSI 1.6 L4 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO Prizm AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO Prizm cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1993 GEO Prizm LSI 1.8 L4 GAS
- Disconnect battery ground cable, then drain cooling system.
- Remove coolant recovery reservoir cap and hoses.
- Remove upper radiator hose at radiator, Fig. .
- Remove lower radiator hose at thermostat housing.
- Unclip oxygen sensor electrical connector from fan shroud.
- Raise and properly support vehicle.
- Remove engine splash shield.
- Remove lower radiator hose...
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SERPENTINE BELT SERVICE PROCEDURES FOR GEO Prizm AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO Prizm cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1997 GEO Prizm LSI 1.8 L4 GAS
Removal
- Rotate serpentine belt tensioner pulley clockwise to release tension from belt using a 3/8 drive socket wrench.
- Remove serpentine belt from pulleys.
Installation
- ...
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COMPONENT LOCATION DIAGRAMS FOR GEO Prizm AUTOMOBILES
Component location diagrams for most GEO Prizm cars and light trucks sold in the U.S. from 1990+.
 RH I/P Wiring Diagram for 1997 GEO Prizm LSI 1.8 L4 GASComponents on diagram: |
 LH Rear Of Engine Diagram for 1997 GEO Prizm LSI 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GEO Prizm AUTOMOBILES
OEM drawn wiring diagrams for most GEO Prizm cars and light trucks sold in the U.S.
 1994 GEO Prizm 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1994 GEO Prizm 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GEO Prizm AUTOMOBILES
OEM TSB listings for most GEO Prizm cars and light trucks sold in the U.S. from 1985+.
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Document: TIRES - POSSIBLE DAMAGE IN BEAD AREA - RECALL Vehicle: 1990 GEO Prizm GSI 1.6 L4 GAS Auto Systems: |
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Document: TIRE PUNCTURE REPAIR PROCEDURES FOR ALL CARS AND LIGHT DUTY TRUCKS - REVISED Vehicle: 1996 GEO Prizm 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GEO Prizm AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO Prizm cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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