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1996 Ford Explorer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Ford Explorer car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1996 Ford Explorer vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Explorer AUTOMOBILES

    Compressor Service -> Compressor Clutch Service -> 10P13 & FS-10 -> Clutch Field Coil, Replace -> Clutch Hub & Pulley, Replace -> FS-10 & 10P13 -> Installation -> Panasonic -> Removal -> SD-7H15
    Vehicle: 1996 Ford Explorer 4.0 V6 GAS

    Clutch Hub & Pulley, Replace
    10P13 & FS-10
    Removal
    • Holding clutch plate with a suitable spanner wrench, Figs. and , remove clutch hub retaining nut or bolt, Figs. and .
    • On models where clutch plate is retained with a nut, remove clutch hub and shims from compressor shaft using hub remover tool No. T80L-19703-B, or equivalent, Fig. .
    • On models where clutch plate is retained by a bolt, lift assembly and shims from compressor. If necessary, thread a suitable bolt into clutch plate hub to break hub free of shaft, Fig. .
    • ...

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 1996 Ford Explorer AUTOMOBILES

    Drum Brakes -> Aerostar, Bronco, Explorer, E-150, F-150 & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
    Vehicle: 1996 Ford Explorer 5.0 V8 GAS

    Brake Drums

    Any time brake drums are removed for brake service, braking surface diameter should be checked with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

    Minor scores should be removed with sa...

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Ford Explorer AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-98 Bronco II, Escape, Explorer, Explorer Sport & Sport Trac, Mariner & Mountaineer -> Normal Service -> Severe Service
    Vehicle: 1996 Ford Explorer 5.0 V8 GAS

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Ford Explorer AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 1996 Ford Explorer 5.0 V8 GAS

    The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

    • Raise and support vehicle.
    • Remove wheel and tire assembly.
    • Remove wheel hub retainer nut and washer assembly. Discard wheel hub retainer nut and washer assembly. It is a torque prevailing des...

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Ford Explorer AUTOMOBILES

    Starter, Replace
    Vehicle: 1996 Ford Explorer 4.0 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Disconnect electrical connector or solenoid relay wire from starter motor.
    • Remove starter motor attaching bo...

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Ford Explorer AUTOMOBILES

    Ford Motor Co. Trucks -> Air Bag Warning Lamp ->
    Vehicle: 1996 Ford Explorer 5.0 V8 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air Bag warning ...

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Ford Explorer AUTOMOBILES

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 1996 Ford Explorer 4.0 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at heater water control valve.
    • Remove hose from heater water control valve.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater outlet hose f...

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Ford Explorer AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 1996 Ford Explorer 5.0 V8 GAS

    • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 1996 Ford Explorer AUTOMOBILES

    Component location diagrams for most 1996 Ford Explorer cars and light trucks sold in the U.S. from 1990+.

    Front Seat Components Diagram for 1996 Ford Explorer  5.0 V8 GASFront Seat Components Diagram for 1996 Ford Explorer 5.0 V8 GAS

    Components on diagram:
  • Left Hand Front Seat Motor Assembly
  • Right Hand Power Lumbar Motor
  • Connector C-347
  • Connector C-348
  • Connector C-353
  • Cargo Compartment, Interior & Chassis Components Diagram for 1996 Ford Explorer  5.0 V8 GASCargo Compartment, Interior & Chassis Components Diagram for 1996 Ford Explorer 5.0 V8 GAS

    Components on diagram:
  • Transmission Range Sensor
  • Rear Height Sensor
  • Rear Axle Sensor
  • Rear Gate Solenoid
  • Backup Lamp Switch
  • CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1996 Ford Explorer AUTOMOBILES

    OEM drawn wiring diagrams for most 1996 Ford Explorer cars and light trucks sold in the U.S.

    1996 Ford Explorer  4.0 V6 GAS Wiring Diagram1996 Ford Explorer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Fuel Pump
  • Vehicle Speed Sensor (VSS)
  • Instrument Cluster
  • Voltmeter
  • Fuel Gauge Sender
  • 1996 Ford Explorer  5.0 V8 GAS Wiring Diagram1996 Ford Explorer 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Remote Anti-Theft Personality Module
  • Headlamp Switch
  • Park Lamp Relay
  • Generic Electronic Module
  • LH/RH Front Side Marker Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1996 Ford Explorer AUTOMOBILES

    OEM TSB listings for most 1996 Ford Explorer cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 1996 Ford Explorer 4.0 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1996 Ford Explorer 4.0 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1996 Ford Explorer AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Explorer SPECIFICATIONS DATA!

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    Click here to view more details about 2004 Ford Explorer Tow Eye Cover, Driver Side2004 Ford Explorer Tow Eye Cover, Driver Side, A high quality, direct fit OE replacement tow eye cover; Works well with sku F018101..

    Source: Auto Body Parts Store

    $5.30

    Click here to view more details about 2003 Ford Explorer Door Handle, Front Or Rear, Driver Side2003 Ford Explorer Door Handle, Front Or Rear, Driver Side, Without door lock hole and bezel; A high quality, OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $17.49

    Click here to view more details about 2005 Ford Explorer Power Door Mirror, Passenger Side2005 Ford Explorer Power Door Mirror, Passenger Side, PASSENGER SIDE POWER DOOR MIRROR, WITHOUT HEATED GLASS, WITH PUDDLE LAMP, BLACK TEXTURED, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $81.91

    Click here to view more details about 2003 Ford Explorer V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,328.00

    Click here to view more details2010 Ford Explorer Used Radio, EXC. SPORT TRAC; RECVR (SIRIUS READY), AM-FM-CD-MP3, ID AL2T-18C869-AA AND AB, Very Good.

    Source: Used Auto Parts Store

    $198.00

    Click here to view more details2005 Ford Explorer Used Wiper Motor Rear, 4 Dr, Very Good.

    Source: Used Auto Parts Store

    $66.00
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