1996 Chrysler LHS Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1996 Chrysler LHS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler LHS cars and light trucks from 1990+.

Disc Brakes -> Type 6-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Front -> Brake System Bleed -> Manual Bleed -> Pressure Bleed
Vehicle: 1996 Chrysler LHS 3.5 V6 GAS

Bleeding the hydraulic brake system is necessary if air has entered the system. Symptoms can be noted by loss of brake operation, and/or a low or spongy brake pedal.

The hydraulic fluid is bled or flushed from the system through bleeder valves located on the calipers, wheel cylinders, and some master cylinders. Use only specified brake fluid when bleeding the system. Never reuse old brake fluid removed from the system.

Pressure Bleed

Pressure bleeding is recommended for all hydraulic brake systems. It is the fastest method because the master cylinder is automatically fed brake f...

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BRAKE SERVICE PROCEDURES FOR 1996 Chrysler LHS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler LHS cars and light trucks from 1990+.

Anti-lock Brakes -> Type 4-Teves Mark IV Anti-Lock Braking System -> Description -> Anti-Lock Warning Lamp -> Brake Warning Lamp -> Components -> Controller Anti-Lock Brake System (CAB) -> Fault Diagnostic System -> Hydraulic Control Unit (HCU) -> Latched Fault -> Locked Fault -> Master Cylinder w/Center Valves & Fluid Level Switch-FLS-1 -> Non-Erasable Fault -> Non-Latching Fault -> Normal Operation Of Warning Lamp -> Pump/Motor Assembly -> System Operation -> Traction Control Function Lamp -> Traction Control Warning Lamp -> Vacuum Booster w/Integrated Pedal Travel Sensor -> Warning Lamp Systems -> Wheel Speed Sensors
Vehicle: 1996 Chrysler LHS 3.5 V6 GAS

System Operation

Under normal braking conditions, the Anti-Lock Brake System (ABS) functions as a standard brake system with a diagonally split master cylinder and conventional brake booster.

If a wheel lock is detected during braking, the system will enter ABS mode. During ABS mode, hydraulic pressure in the four wheel circuits is modulated to prevent any wheel from locking.

Each wheel circuit has a set of electrical valves to provide modulation to each wheel. Front wheels receive separate signals and rear wheels receive the same signal.

Fault Diagnostic System

Faults detected by the Co...

CLICK HERE TO GET FULL ACCESS TO 1996 Chrysler LHS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chrysler LHS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler LHS cars and light trucks from 1990+.

Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Parking Brake Service -> Parking Brake Shoes, Replace
Vehicle: 1996 Chrysler LHS 3.5 V6 GAS

Parking Brake Shoes, Replace
  • Raise and support vehicle.
  • Remove rear wheel and tire assembly.
  • Remove caliper from rotor as described under "Brake Pad Service."
  • Remove rotor from hub.
  • Remove grease cap, cotter pin, locknut, retaining nut, washer, hub and bearings.
  • Using a suitable tool, remove forward hold-down clip.
  • Turn adjuster wheel until adjuster is at its shortest length, then remove adjuster assembly.
  • Remove upper sho...

CLICK HERE TO GET FULL ACCESS TO 1996 Chrysler LHS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chrysler LHS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler LHS cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Controls -> Anti-Lock Brake System -> Description -> Less Anti-Lock Brake System -> Proportioning Valve -> Testing -> Type 1 Combination Valve -> Type 2 Proportioning Valve -> Type 3 Proportioning Valves -> Type 4 Proportioning Valves -> Warning Light System
Vehicle: 1996 Chrysler LHS 3.5 V6 GAS

Type 1 Combination Valve

This valve assembly, Fig. , is comprised of a warning switch, and a dual proportioning valve.

The warning switch detects system failure when a pressure difference occurs between the diagonally split systems. In such a case, the valve piston shuttles toward the side with the low pressure forcing the switch plunger upward over the piston's tapered shoulder. This movement closes the switch contacts causing the brake warning lamp to illuminate. Upon restoration of equalized system pressure the brake warning switch will reset.

The proportioning v...

CLICK HERE TO GET FULL ACCESS TO 1996 Chrysler LHS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chrysler LHS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler LHS cars and light trucks from 1990+.

Drum Brakes -> Type 1-Kelsey-Hayes & Varga Leading-Trailing Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 1996 Chrysler LHS 3.5 V6 GAS

Service Brake
  • Each backing plate has two adjusting hole covers; remove the rear cover and turn the adjusting screw upward with a screwdriver or other suitable tool to expand the shoes until a slight drag is felt when the drum is rotated.
  • While holding the adjustment lever out of engagement with the adjusting screw, back off the adjusting screw until wheel rotates freely with no drag.
  • Install wheel and adjusting hole cover. Adjust brakes on remaining wheel in the same manner.
  • If pedal height is not satisfactory, drive the vehicle and perfo...

CLICK HERE TO GET FULL ACCESS TO 1996 Chrysler LHS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chrysler LHS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler LHS cars and light trucks from 1990+.

Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Caliper Service -> Caliper Overhaul -> Caliper Replacement
Vehicle: 1996 Chrysler LHS 3.5 V6 GAS

Caliper Replacement

Refer to "Brake Pad Service" for caliper replacement procedure.

Caliper Overhaul
  • Remove caliper from rotor as described under "Brake Pad Service."
  • Place a small piece of wood between piston and caliper fingers, then carefully depress brake pedal to hydraulically push piston out of bore. Prop brake pedal to any position below first inch of brake pedal travel to prevent brake fluid loss.
  • If pistons are to be removed from both calipers, disconnect brake hose at frame bracket after removing piston, then cap brake line and repeat procedure to remove piston from other calip...

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