1996 Chevrolet C2500 Suburban Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Chevrolet C2500 Suburban

  • 1996 Chevrolet C2500 Suburban 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 1996 Chevrolet C2500 Suburban 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 1996 Chevrolet C2500 Suburban 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:J

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> 1992-94 -> 1992-94 Lumina APV, Silhouette & Trans Sport -> 1993-96 Astro/Safari & 1995-96 S & T Series -> 1995-96 -> Automatic Apply Parking Brakes -> Bravada, 1992 Astro/Safari & 1992-94 S & T Series -> C & K Series -> Control Rod Adjustment -> Duo-Servo Brakes -> Except 1992-94 Lumina APV, Silhouette & Trans Sport -> G-Van & P Series -> Lever Type -> Lumina APV, Silhouette & Trans Sport -> Manual Parking Brake -> Non-Servo Brakes -> Optional Method -> Pedal Type -> Propeller Shaft Type -> Service Brake -> Standard Method -> Tracker
Vehicle: 1996 Chevrolet C2500 Suburban 5.7 V8 GAS

Service Brake

Except 1992-94 Lumina APV, Silhouette & Trans Sport

These brakes have self-adjusting shoe mechanisms that assure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the car comes to an uphill stop.

Although the brakes are self-adjusting, an initial adjustment is necessary after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation.

Frequent usage of an automatic transmission forward ra...

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BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Boosters -> Troubleshooting -> Accumulator Leak-Down, System Does Not Hold Charge -> Grabby Brakes Or Booster Chatters/Pedal Vibrates -> Slow Brake Pedal Return
Vehicle: 1996 Chevrolet C2500 Suburban 7.4 V8 GAS

Slow Brake Pedal Return

  • Excessive seal friction in booster.
  • Faulty spool action.
  • Restriction in return line from booster to pump reservoir.
  • Damaged input rod end.

Grabby Brakes Or Booster Chatters/Pedal Vibrates

  • Faulty spool action caused by contamination in ...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Troubleshooting
Vehicle: 1996 Chevrolet C2500 Suburban 5.7 V8 GAS

Refer to "Wirin... "

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CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> POWER BRAKE UNIT REPLACEMENT -> Astro & Safari -> C & K Series -> Full Size Except C & K Series -> Lumina APV, Silhouette & Trans Sport -> S/T Series & Bravada
Vehicle: 1996 Chevrolet C2500 Suburban 7.4 V8 GAS

Astro & Safari

  • Disconnect master cylinder from power brake unit.
  • Disconnect power brake unit pushrod from brake pedal.
  • Remove power brake unit retaining nuts and the power brake unit.
  • Reverse procedure to install.

Full Size Except C & K Series

  • Remove master cylinder attaching nuts and position master cylinder aside. Do not disconnect brake lines from cylinder.
  • Disconnect power brake unit pushrod from brake pedal.
  • Remove attaching nuts, then the power brake unit.
  • Reverse procedure to install.

S/T Series & Bravada

  • Disconnect master cylinder assembly and vacuum hose from power br...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake Pad Service
Vehicle: 1996 Chevrolet C2500 Suburban 6.5 V8 DIESEL

The procedures to remove & install the brake pads are outlined under "Caliper Service, Removal" and "Caliper S... "

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 1996 Chevrolet C2500 Suburban 6.5 V8 DIESEL

Removal

  • Remove caliper assembly as outlined above.
  • Remove inboard pad with retainer spring. Dislodge outboard pad and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
  • Remove two sleeves from inboard ears of the caliper.
  • Remove four rubber bushings from the grooves in each of the caliper ears.

Installation

  • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or equivalent.
  • Install new bushings and sleeves in caliper ears. Position the sleeve so that the end toward the pad is flush ...

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