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1995 Chevrolet G10 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1995 Chevrolet G10 VAN AUTOMOBILES
Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 1995 Chevrolet G10 VAN 5.0 V8 GAS
Passenger Cars
Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:
- Ensure all disconnected SRS electrical connectors are securely connected and routed.
- Install all removed fuses in proper locations.
- From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
- On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
- On Prizm models, warning lamp should light for six seconds,...
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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet G10 VAN AUTOMOBILES
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1995 Chevrolet G10 VAN 5.0 V8 GAS
Removal
- Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
- Raise and support vehicle, remove front wheels.
- Using a C-clamp, Fig. , push piston back into its bore.
- Remove two mounting bolts and lift caliper away from disc.
Inspection
Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 Chevrolet G10 VAN AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1995 Chevrolet G10 VAN 5.0 V8 GAS
Light Duty Emissions
Normal Service
Replace every 60,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 Chevrolet G10 VAN AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1995 Chevrolet G10 VAN 5.0 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 Chevrolet G10 VAN AUTOMOBILES
Starter, Replace
Vehicle: 1995 Chevrolet G10 VAN 4.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and heat shields, if equipped.
- Remove starter motor mounting bolts and lower ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 Chevrolet G10 VAN AUTOMOBILES
General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 1995 Chevrolet G10 VAN 4.3 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 Chevrolet G10 VAN AUTOMOBILES
Radiator, Replace
Vehicle: 1995 Chevrolet G10 VAN 5.0 V8 GAS
- Drain coolant from radiator into a suitable container.
- Remove upper fan shroud bolts and upper fan shroud.
- Remove upper insulators and brackets.
- Remove upper and lower radiator hoses.
- Disconnect and plug transmission fluid cooler lines.
- Disconnect and plug engine oil cooler lines.
- Remove lower fan shroud r...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 Chevrolet G10 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1995 Chevrolet G10 VAN 5.0 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR 1995 Chevrolet G10 VAN AUTOMOBILES
Component location diagrams for most 1995 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1990+.
Transmission Wiring Diagram for 1995 Chevrolet G10 VAN 5.0 V8 GAS Components on diagram: |
I/P Wiring & Brake Switch Diagram for 1995 Chevrolet G10 VAN 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1995 Chevrolet G10 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1995 Chevrolet G10 VAN cars and light trucks sold in the U.S.
1995 Chevrolet G10 VAN 4.3 V6 GAS Wiring Diagram Components on diagram: |
1995 Chevrolet G10 VAN 4.3 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1995 Chevrolet G10 VAN AUTOMOBILES
OEM TSB listings for most 1995 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1985+.
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1995 Chevrolet G10 VAN 4.3 V6 GAS Auto Systems: |
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1995 Chevrolet G10 VAN 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1995 Chevrolet G10 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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