1994 Volkswagen Passat Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Volkswagen Passat

  • 1994 Volkswagen Passat 1.9 L4 DIESEL, CC:1896, CID:116, Fuel Injection, Aspiration:116
  • 1994 Volkswagen Passat 2.0 L4 GAS, CC:1984, Fuel Injection, Engine VIN:, Desg:B
  • 1994 Volkswagen Passat 1.8 L4 GAS, CC:1788, CID:109, Fuel Injection, Aspiration:109, Engine VIN:, Desg:E
  • 1994 Volkswagen Passat GLX 2.8 V6 GAS, CC:2792, Fuel Injection, Engine VIN:, Desg:F

BRAKE SERVICE PROCEDURES FOR 1994 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Volkswagen Passat cars and light trucks from 1990+.

Disc Brakes -> Single Piston Rear Disc Brake -> Brake Rotor Replacement
Vehicle: 1994 Volkswagen Passat 2.0 L4 GAS

  • Raise and support vehicle, then remove front wheels.
  • Remove brake caliper, then re...

CLICK HERE TO GET FULL ACCESS TO 1994 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Volkswagen Passat cars and light trucks from 1990+.

Disc Brakes -> Girling Single Piston w/Dual Mounting Bolts, Front -> Brake Pad Service
Vehicle: 1994 Volkswagen Passat 2.0 L4 GAS

Always remove some brake fluid from master cylinder reservoir prior to installing new pads. When caliper piston is pushed back, fluid is forced out of caliper and into reservoir. After pads are installed and seated, refill reservoir to MAX mark.

  • Raise and support vehicle, then remove front wheels.
  • Using open end wrench to hold guide pin head, Fig. , remove lower caliper mounting bolt.
  • Swing caliper upward, then remove brak...

CLICK HERE TO GET FULL ACCESS TO 1994 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Volkswagen Passat cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Bleeding w/Scan Tool -> Conventional Bleeding -> Except Fox -> Fox -> Front -> Less Anti-Lock Brakes -> Rear -> With Anti-Lock Brakes
Vehicle: 1994 Volkswagen Passat 2.0 L4 GAS

Less Anti-Lock Brakes

Except Fox

To bleed brake system, use bottle with a transparent hose attached so that brake fluid can be checked for air bubbles.

  • Connect brake filling and bleeding tool US 1116 or equivalent per manufacturers instructions.
  • On models with brake booster, ensure engine is Off, then disconnect vacuum hose/check valve from brake booster.
  • On models with brake pressure regulator, push lever on brake pressure regulator in direction of rear axle.
  • On all models, bleed brakes in following sequence:
    • Right rear wheel cylinder/caliper, left rear w...

CLICK HERE TO GET FULL ACCESS TO 1994 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Volkswagen Passat cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Electrical Testing -> Test Steps -> Testing
Vehicle: 1994 Volkswagen Passat 1.9 L4 DIESEL

Accessing Diagnostic Trouble Codes

The ABS control unit has a permanent fault memory. If problems occur at electrically monitored sensors or components they are stored in memory.

Faults are stored with varying priorities, solenoid faults have the highest priority and are displayed first. Faults which occur occasionally, or sporadic faults have the lowest priority and are displayed last.

Do not drive vehicle with VAG 1551 or equivalent scan tool connected.

  • Connect a suitable scan tool to the Diagnostic Link Connector (DLC). Refer to Figs. through for DLC locations and types.
  • Fol...

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CLICK HERE TO GET FULL ACCESS TO 1994 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Volkswagen Passat cars and light trucks from 1990+.

Disc Brakes -> Single Piston Rear Disc Brake -> Adjustments -> Parking Brake
Vehicle: 1994 Volkswagen Passat 2.0 L4 GAS

Parking Brake

  • Ensure parking brake lever is in OFF position, then tighten adjusting nut until levers on calipers just move off th...

CLICK HERE TO GET FULL ACCESS TO 1994 Volkswagen Passat BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Volkswagen Passat AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Volkswagen Passat cars and light trucks from 1990+.

Disc Brakes -> Single Piston Rear Disc Brake -> Caliper Service -> Overhaul
Vehicle: 1994 Volkswagen Passat 2.0 L4 GAS

Overhaul

Refer to Fig. when servicing caliper.

  • Secure caliper in a suitable soft-jawed vise, then remove piston from bore by turning counterclockwise with caliper piston seating tool No. 3272, or equivalent, Fig. .
  • Pry piston seals from groove, being careful not to score the piston bore...

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