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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Suzuki Samurai car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Drum Brakes -> Parking Brake Service -> Adjustment
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Adjustment
- Parking brake lever should be adjusted as follows:
- On Samurai models, 3-8 notches.
- On Sidekick and X-90 models, 6-8 notches.
- On Swift models, 4-9 notches.
- ...
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BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Esteem & Swift -> Master Cylinder Bleeding -> Samurai, Sidekick & X-90 -> System Bleeding
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
System Bleeding
Samurai, Sidekick & X-90
On Samurai models, bleeding is required at four places; both front wheels, P & B valve and left rear wheel cylinder, Fig. .
On Sidekick and X-90 models, bleeding is required at four places; both front wheels, pressure limit valve and left rear wheel cylinder, Fig. .
Esteem & Swift
The hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is...
CLICK HERE TO GET FULL ACCESS TO 1994 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Removal
- Disconnect negative battery cable.
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support vehicle.
- Mark relationship between front wheel and axle, then remove wheel and tire assembly.
- If caliper assembly is to be serviced, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from c...
CLICK HERE TO GET FULL ACCESS TO 1994 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Check
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Brake Pedal Height
The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:
- On Samurai models, 4.94-4.98 inches (125.5-126.5 mm)
- On 1993-95 Sidekick models, 6.60-6.64 inches (167.6-168.6 mm)
- On Swift models, 4.51-4.54 inches (114.5-115.5 mm).
Brake Pedal Travel Check
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measu...
CLICK HERE TO GET FULL ACCESS TO 1994 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder, Replace
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
Master Cylinder, Replace
- Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
- Remove reservoir connector screw, Fig. , then the reservoir.
- Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
- Remove master cylinder attaching bolts, then the master cylinder.
- Adjust clearance of booster piston rod to master cylinder piston as follows:
- Push piston rod several times to ensure reaction disc is in place.
- Measure with gasket in place on master cylinder and booster at atmospheric pressu...
CLICK HERE TO GET FULL ACCESS TO 1994 Suzuki Samurai BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Suzuki Samurai AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Suzuki Samurai cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description
Vehicle: 1994 Suzuki Samurai JL 1.3 L4 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure i...
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