1994 Saturn SL Series Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Saturn SL Series

  • 1994 Saturn SL Series 1.9 L4 GAS, CID:116, Fuel Injection, Aspiration:116, Engine VIN:, Desg:9
  • 1994 Saturn SL Series 1.9 L4 GAS, CID:116, Fuel Injection, Aspiration:116, Engine VIN:, Desg:7

BRAKE SERVICE PROCEDURES FOR 1994 Saturn SL Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Saturn SL Series cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Parking Brake
Vehicle: 1994 Saturn SL Series 1.9 L4 GAS

Parking Brake

Refer to "Adjustments" u...

CLICK HERE TO GET FULL ACCESS TO 1994 Saturn SL Series BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Saturn SL Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Saturn SL Series cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> ABS SYSTEM BLEEDING -> ANTI-LOCK BRAKE CONTROL & MASTER CYLINDER ASSEMBLY -> ANTI-LOCK BRAKE CONTROL MODULE (ABCM) -> ANTI-LOCK BRAKE SOLENOID VALVE -> Brake System Bleed -> Component Replacement -> Front -> Manual Bleeding -> Pressure Bleeding -> Rear -> WHEEL SPEED SENSORS
Vehicle: 1994 Saturn SL Series 1.9 L4 GAS

Brake System Bleed

Before bleeding the rear brakes, the rear displacement cylinder pistons must be returned to the topmost position. Using a SATURN scan tool or suitable equivalent, perform "RUN ABS MOTORS, PISTON UP-HOME." This will run the pistons to the top of their travel.

Use only Dot 3 brake fluid from a clean and sealed container. Do not use Dot 5 brake fluid.

ABS SYSTEM BLEEDING
Pressure Bleeding
  • Remove master cylinder cover and ensure reservoir is properly filled.
  • Connect bleeder adapter tool No. SA9150BR or equivalent to master cylinder reservoir.
  • Connect bleeder adapter to pres...

CLICK HERE TO GET FULL ACCESS TO 1994 Saturn SL Series BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Saturn SL Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Saturn SL Series cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting -> FLUID LEAKS -> ROAD TESTING
Vehicle: 1994 Saturn SL Series 1.9 L4 GAS

When troubleshooting the hydraulic brake system, perform the following checks and inspections. If a malfunction still exists within the system, refer to the brake system diagnosis chart, Fig. , and the troubleshooting chart, Fig. .

ROAD TESTING

When testing brakes, ensure the road is level and dry. Test brakes at both light and heavy pedal pressure. Do not lock up brakes or slide tires during a brake test.

Check the tires on the vehicle before performing a brake test. Tires should be equally infl...

CLICK HERE TO GET FULL ACCESS TO 1994 Saturn SL Series BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Saturn SL Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Saturn SL Series cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> BLEED SEQUENCE -> MANUAL PROCEDURE -> PRESSURE PROCEDURE
Vehicle: 1994 Saturn SL Series 1.9 L4 GAS

Brake fluid is corrosive to painted surfaces. Care must be taken not to allow brake fluid to come in contact with painted surfaces on vehicle.

MANUAL PROCEDURE
  • Fill master cylinder reservoir with Dot 3 type brake fluid. Keep reservoir at least half full during bleeding procedure.
  • If master cylinder is suspected to have air trapped inside, it must be bled before bleeding brake lines. Bleed master cylinder as follows:
    • Depress brake pedal slowly one time and hold.
    • Loosen front brake line at master cylinder and allow brake fluid to flow from front master cylinder port, then tighten fr...

CLICK HERE TO GET FULL ACCESS TO 1994 Saturn SL Series BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Saturn SL Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Saturn SL Series cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Installation -> Removal
Vehicle: 1994 Saturn SL Series 1.9 L4 GAS

Removal
  • Release parking brake.
  • Raise and support vehicle.
  • Remove rear wheels.
  • Remove brake drum. Do not pry against brake backing plate.
  • Remove lower return spring, Fig. .
  • Remove adjuster spring.
  • Remove leading brake shoe hold-down, spring and pin.
  • Remove adjuster assembly and lever. If difficult, pull leading shoe toward front of vehicle, then remove or turn star wheel on adjuster to shorten length.
  • Twist shoe from upper return spring engagement to remove.
  • Remove parking brake shoe upper return spring.
  • Remove park brake shoe hold-down cup, spring and pin.
  • Push park brake lever into cable spr...

CLICK HERE TO GET FULL ACCESS TO 1994 Saturn SL Series BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Saturn SL Series AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Saturn SL Series cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting -> FLUID LEAKS -> ROAD TESTING
Vehicle: 1994 Saturn SL Series 1.9 L4 GAS

When troubleshooting the hydraulic brake system, perform the following checks and inspections. If a malfunction still exists within the system, refer to the brake system diagnosis chart, Fig. , and the troubleshooting chart, Fig. .

ROAD TESTING

When testing brakes, ensure the road is level and dry. Test brakes at both light and heavy pedal pressure. Do not lock up brakes or slide tires during a brake test.

Check the tires on the vehicle before performing a brake test. Tires should be equally infl...

CLICK HERE TO GET FULL ACCESS TO 1994 Saturn SL Series BRAKE SERVICE PROCEDURES

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