1994 Mercury Cougar REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


1994 Mercury Cougar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Mercury Cougar car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Cougar automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Mercury Cougar vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES

Disc Brakes -> Front Disc Brakes -> Brake Pad Service -> ASPIRE & FESTIVA -> CAPRI -> ESCORT & TRACER -> EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE & TRACER -> Installation -> PROBE -> Removal
Vehicle: 1994 Mercury Cougar XR-7 4.6 V8 GAS

The hydraulic system must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal a minimum of 25 times with the ignition switch in the OFF position.

EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE & TRACER
Removal
  • Remove brake fluid until reservoir is half full.
  • On 1994 Continental, Sable and Taurus models, turn air suspension service switch off.
  • On all models, raise and support front of vehicle, then remove wheel and tire assembly.
  • Remove caliper locating pins.
  • Lift caliper assembly from adapter plate, then remove outer...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES

Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-97 Cougar, XR-7 & Thunderbird -> Normal Service -> Severe Service
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS

Normal Service

Se...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS

Disassemble

Do not clamp driveshaft in jaws of a vice or a similar holding fixture.

  • Place driveshaft on a suitable workbench.
  • Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
  • Index driveshaft and driveshaft components.
  • Clamp U-Joint Tool in a vise.
  • Remove snap rings.
  • If bearing cup cannot be pressed all way out, remove it with vise grips.
  • Remove driveshaft slip-yoke.
  • Position driveshaft in U-Joint Tool.
  • Press out a bearing cup.
  • Rotate driveshaft 180 degrees.
  • Press on...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES

Alternator, Replace
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS

  • Disconnect battery ground cable.
  • Disconnect wire harness attachment to alternator.
  • Disengage drive belt from alternator pulley.
  • Remove alternator mounting bolts.
  • Remove alte...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES

Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 1994 Mercury Cougar XR-7 4.6 V8 GAS

This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Mercury Cougar XR-7 3.8 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator using hose clamp pliers.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from reservoir hose using hose clamp pliers.
  • Remove radiator outlet hose from reservoir hose.
  • Reposition hose clamp from water pump using hose clamp pliers.
  • Remove radiator outlet hose...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Mercury Cougar AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1994 Mercury Cougar XR-7 4.6 V8 GAS

  • Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
  • Lift old belt over alternator pulley...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 1994 Mercury Cougar AUTOMOBILES

Component location diagrams for most 1994 Mercury Cougar cars and light trucks sold in the U.S. from 1990+.

Engine Components Diagram for 1994 Mercury Cougar XR-7 3.8 V6 GASEngine Components Diagram for 1994 Mercury Cougar XR-7 3.8 V6 GAS

Components on diagram:
  • Mass Air Flow Sensor
  • Speed Control Servo
  • Fuel Injectors
  • Daytime Running Lamps Module
  • Auto Shock Test Connector
  • Power Seats Diagram for 1994 Mercury Cougar XR-7 4.6 V8 GASPower Seats Diagram for 1994 Mercury Cougar XR-7 4.6 V8 GAS

    Components on diagram:
  • Seat Switch
  • Drivers Seat Control Switch
  • Drivers Power Lumbar Bolster Compressor Motor
  • Passengers Seat Control Switch
  • Passengers Seat Motor Assembly
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 Mercury Cougar AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Mercury Cougar cars and light trucks sold in the U.S.

    1994 Mercury Cougar XR-7 4.6 V8 GAS Wiring Diagram1994 Mercury Cougar XR-7 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Integrated Relay Control Module
  • Power Distribution Box
  • 1994 Mercury Cougar XR-7 3.8 V6 GAS Wiring Diagram1994 Mercury Cougar XR-7 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Hi Mount Stop Lamps
  • Left Rear Turn Lamp
  • Right Rear Turn Lamp
  • Multi-Function Switch
  • Right Rear Stop Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1994 Mercury Cougar AUTOMOBILES

    OEM TSB listings for most 1994 Mercury Cougar cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 1994 Mercury Cougar XR-7 4.6 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1994 Mercury Cougar XR-7 4.6 V8 GAS

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Mercury Cougar AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Cougar SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1997 Mercury Cougar Vent Visor1997 Mercury Cougar Vent Visor, Made of high impact acrylic material; Features original Ventvisor design; Keeps rain out and lets fresh air enter your vehicle; Helps reduce heat build-up in cab by letting the window be partially open; Easy no-drill installation using strong automotive grade tape..

    Source: Auto Body Parts Store

    $31.74

    Click here to view more details1993 Mercury Cougar Ignition Switch, Blade type; 11-prong male terminal; A high quality, OE replacement ignition switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $16.29

    Click here to view more details1968 Mercury Cougar 4-Piece Backup Light Screw Kit, 4-Piece Backup Light Screw Kit, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $4.50

    Click here to view more details about 1988 Mercury Cougar LS V6, 3.8 L, 232 CID Rebuilt Engine1988 Mercury Cougar LS V6, 3.8 L, 232 CID Rebuilt Engine, RWD, non roller, balance shaft, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,499.00

    Click here to view more details1989 Mercury Cougar Used Upper Control Arm, Driver Side, 3.8, AUTO, RWD 2CP, Very Good.

    Source: Used Auto Parts Store

    $70.00

    Click here to view more details1996 Mercury Cougar Used Parking Lamp, Driver Side, SMPIT, Good.

    Source: Used Auto Parts Store

    $66.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1994 Mercury Cougar vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find