1994 MERCEDES-BENZ E320 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Power Brake Units -> Diagnosis & Testing
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS

  • Use fabricated adapter, Fig. , connect special vacuum gauge tool No. 201 589 13 21 00, or equivalent, to vacuum line between brake booster and check valve.
  • Connect special Teves pressure tester tool No. 3 9305-1020.4, or equivalent, to brake caliper at vent screw, then bleed pressure tester.
  • Connect special Bosch pedal force meter tool No. 0 681 148 EFSV 57 B, or equivalent, to brake pedal.
  • Start and operate engine until 10.7-11.4 psi vacuum is present by accelerating, the...

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BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS

Refer to Fig. , for ...

CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Brake Rotor Replace -> Caliper Replace -> Fixed -> Floating -> Front -> Rear
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS

Floating

  • Remove self-locking bolts.
  • Remove heat shield.
  • Force out piston with compressed air and using piston turning tongs. If piston is seized due to rust, replace complete cylinder housing.
  • Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
  • Remove piston seal from groove in cylinder bore.
  • Check cylinder bore of floating caliper for wear. If bore is scored or rusty, replace complete floating caliper.
  • Lightly coat new piston seal with ATE brake cylinder paste and insert into groove in cylinder bore...

CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS

  • On models with manual transmission, disconnect hose and move toward master cylinder.
  • On all models, remove master cylinder, Fig. .
  • Disconnect vacuum line from brake b...

CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> Fixed Caliper -> Floating Caliper -> Front -> Rear
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS

Floating Caliper

Front
  • Remove cable for contact sensor from connector on floating caliper.
  • Remove top or bottom bolt (depending on vehicle model and location of brake hoses) and remove counter-hold sliding pin.
  • Swing cylinder housing away from rotor.
  • Remove pads from brake carrier. Replace brake pads when lining thickness is less than .08 inch or if oily or greasy.
  • Clean brake carrier contact surfaces.
  • Remove contact sensor from lining backplate on inside brake pad.
  • Check dust boots and dust cap, replace if necessary.
  • Force piston back with resetting special tool No. 000589524300, or e...

CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Master Cylinder Service
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS

Master Cylinder Service

On 400SE, 400SEL and 600SEL, then tandem master cylinder with a built in switch over valve must be replace as an assembly with brake booster.

On models except 400SE, 400SEL and 600SEL, refer to Figs. through for master cylinder service.

Disassemble
  • Position cylinder in suitable soft jawed vise.
  • Remove expansion tank, then remove cap and strainer.
  • Using suitable mandrel, push piston inward.
  • Using suitable pliers, remove cylinder pin from housing.
  • Remove piston locking ring.
  • Remove piston with secondary sealing pack from housing.
  • Gently tap cylinder housing to r...

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