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BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Power Brake Units -> Diagnosis & Testing
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS
- Use fabricated adapter, Fig. , connect special vacuum gauge tool No. 201 589 13 21 00, or equivalent, to vacuum line between brake booster and check valve.
- Connect special Teves pressure tester tool No. 3 9305-1020.4, or equivalent, to brake caliper at vent screw, then bleed pressure tester.
- Connect special Bosch pedal force meter tool No. 0 681 148 EFSV 57 B, or equivalent, to brake pedal.
- Start and operate engine until 10.7-11.4 psi vacuum is present by accelerating, the...
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BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Anti-lock Brakes -> Troubleshooting
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS
Refer to Fig. , for ...
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BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Brake Rotor Replace -> Caliper Replace -> Fixed -> Floating -> Front -> Rear
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS
Floating
- Remove self-locking bolts.
- Remove heat shield.
- Force out piston with compressed air and using piston turning tongs. If piston is seized due to rust, replace complete cylinder housing.
- Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
- Remove piston seal from groove in cylinder bore.
- Check cylinder bore of floating caliper for wear. If bore is scored or rusty, replace complete floating caliper.
- Lightly coat new piston seal with ATE brake cylinder paste and insert into groove in cylinder bore...
CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS
- On models with manual transmission, disconnect hose and move toward master cylinder.
- On all models, remove master cylinder, Fig. .
- Disconnect vacuum line from brake b...
CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Fixed Caliper -> Floating Caliper -> Front -> Rear
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS
Floating Caliper
Front
- Remove cable for contact sensor from connector on floating caliper.
- Remove top or bottom bolt (depending on vehicle model and location of brake hoses) and remove counter-hold sliding pin.
- Swing cylinder housing away from rotor.
- Remove pads from brake carrier. Replace brake pads when lining thickness is less than .08 inch or if oily or greasy.
- Clean brake carrier contact surfaces.
- Remove contact sensor from lining backplate on inside brake pad.
- Check dust boots and dust cap, replace if necessary.
- Force piston back with resetting special tool No. 000589524300, or e...
CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ E320 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ E320 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Master Cylinder Service
Vehicle: 1994 MERCEDES-BENZ E320 3.2 L6 GAS
Master Cylinder Service
On 400SE, 400SEL and 600SEL, then tandem master cylinder with a built in switch over valve must be replace as an assembly with brake booster.
On models except 400SE, 400SEL and 600SEL, refer to Figs. through for master cylinder service.
Disassemble
- Position cylinder in suitable soft jawed vise.
- Remove expansion tank, then remove cap and strainer.
- Using suitable mandrel, push piston inward.
- Using suitable pliers, remove cylinder pin from housing.
- Remove piston locking ring.
- Remove piston with secondary sealing pack from housing.
- Gently tap cylinder housing to r...
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