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1994 Hyundai Sonata CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Hyundai Sonata AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 1994 Hyundai Sonata 3.0 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1994 Hyundai Sonata AUTOMOBILES
Drum Brakes -> Brake Service -> Accent, Elantra, Excel & Sonata -> Inspection -> Installation -> Removal -> Scoupe
Vehicle: 1994 Hyundai Sonata 2.0 L4 GAS
Scoupe
Removal
- Raise and support vehicle, then remove wheel/tire assembly.
- Remove brake drum, then automatic adjuster spring and lever.
- Remove shoe-to-shoe spring and hold-down spring, Fig. .
- Remove parking brake cable from parking brake lever.
- Remove clip from parking brake cable at backing plate, then brake line from wheel cylinder.
- Remove wheel cylinder assembly with backing plate.
Inspection
- Check backing plate for wear or damage. Replace as necessary.
- Check wheel cylinder for fluid leakage. Repair or replace cylinder as necessary.
- Inspect brake lining and drum for proper contact...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Hyundai Sonata AUTOMOBILES
Hyundai -> Component Locations -> 1994-06 Sonata, XG300 & XG350
Vehicle: 1994 Hyundai Sonata GL 3.0 V6 GAS
Refer...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Hyundai Sonata AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1994 Hyundai Sonata GL 2.0 L4 GAS
- Raise and support vehicle, then remove front wheel.
- Remove nut from tie rod end.
- Using tie rod end puller tool No. 09568-31000, or equivalent, disconnect tie rod end from knuckle.
- Remove nut from lower control arm ball joint stud.
- Disconnect lower control arm ball joint from knuckle using tie rod end puller tool No. 09568-31000, or equivalent.
- Remove driveshaft nut from hub.
- Using axle shaft puller tool No. 09526-11001, or equivalent, remove driveshaft from hub.
- Insert suitable pry bar...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Hyundai Sonata AUTOMOBILES
Starter, Replace
Vehicle: 1994 Hyundai Sonata GL 2.0 L4 GAS
- Disconnect battery ground cable.
- Disconnect speedometer cable, shift cable and EGR valve, if require...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Hyundai Sonata AUTOMOBILES
Hyundai -> Electronic Brake Force Distribution (EBD)/Parking Brake Warning Lamp ->
Vehicle: 1994 Hyundai Sonata 3.0 V6 GAS
The EBD/Parking Brake warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will also illuminate when the parking brake is in the applied position. If the lamp EBD/Pa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Hyundai Sonata AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1994 Hyundai Sonata 3.0 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at coolant inlet pipe.
- Remove hose from coolant inlet pipe.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater co...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Hyundai Sonata AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 1994 Hyundai Sonata 2.0 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator upper locknut.
- Loosen lower mounting nut.
- Push alternator inward toward engine.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alternator mounting nut and bolt to 18 ft. lbs.
- Torque alternator adjustment lockbolt to 11 ft. lbs.
- Torque alternator brace mounting bolt to 17 ft. lbs.
Air Conditioning
- D...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Hyundai Sonata AUTOMOBILES
Component location diagrams for most 1994 Hyundai Sonata cars and light trucks sold in the U.S. from 1990+.
I/P ECU Harness Connector Locations Diagram for 1994 Hyundai Sonata GLS 3.0 V6 GAS Components on diagram: |
MPI Component Locations Diagram for 1994 Hyundai Sonata GL 2.0 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Hyundai Sonata AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Hyundai Sonata cars and light trucks sold in the U.S.
1994 Hyundai Sonata GLS 3.0 V6 GAS Wiring Diagram Components on diagram: |
1994 Hyundai Sonata GLS 2.0 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Hyundai Sonata AUTOMOBILES
OEM TSB listings for most 1994 Hyundai Sonata cars and light trucks sold in the U.S. from 1985+.
Document: ALARM SELF ACTIVATES - HOOD SWITCH PAD REPLACEMENT Vehicle: 1994 Hyundai Sonata 3.0 V6 GAS |
Document: CVVT OIL CONTROL VALVE INSPECTION Vehicle: 1994 Hyundai Sonata 2.0 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Hyundai Sonata AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Hyundai Sonata cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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