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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Ford Explorer car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
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system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 1994 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Explorer cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> Bronco, E-Series & F-Series -> Pushrod -> Windstar
Vehicle: 1994 Ford Explorer 4.0 V6 GAS
Pushrod
Bronco, E-Series & F-Series
To check adjustment of pushrod, fabricate a gauge and position it against the master cylinder mounting surface as shown in Fig. . Adjust pushrod screw by turning it until the end just touches inner edge of slot in gauge.
Windstar
- Without disconnecting brake tubes...
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BRAKE SERVICE PROCEDURES FOR 1994 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Explorer cars and light trucks from 1990+.
Drum Brakes -> Aerostar, Bronco, Explorer, E-150, F-150 & Ranger -> Tightening Specifications
Vehicle: 1994 Ford Explorer 4.0 V6 GAS
CLICK HERE TO GET FULL ACCESS TO 1994 Ford Explorer BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Explorer cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> ABS Bleeding -> Except Windstar -> Manual Bleeding -> Pressure Bleeding -> Windstar
Vehicle: 1994 Ford Explorer 4.0 V6 GAS
Except Windstar
Bleed primary and secondary hydraulic brake systems separately, bleeding the longest line first on each system. Do not allow reservoir to run dry during bleeding operation. Never reuse fluid that has been drained from the hydraulic system. Ensure proper bleed sequence is followed.
On Aerostar, Bronco, E-Series, Explorer, F-Series and Ranger models, the bleed order is right rear, left rear, right front, left front.
On Villager models, the bleed order is left front, right front, left rear, right rear.
- Loosen master cylinder to hydraulic line nuts and wrap sho...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford Explorer BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Explorer cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1992-94 -> 1995-96 -> Bronco, E-Series & F-Series -> Villager -> Windstar
Vehicle: 1994 Ford Explorer 4.0 V6 GAS
Bronco, E-Series & F-Series
Ensure booster rubber reaction disc is properly installed as shown, Fig. . A dislodged disc may cause excessive pedal travel and extreme operation sensitivity. The disc is black compared to the silver colored valve plunger that will be exposed after the pushrod and front seal are removed.
1992-94
The booster unit is serviced as an assembly and must be replaced if the reaction disc cannot be properly installed and aligned, or if it cannot be located within the unit itself.
- Disconnect battery ground cable.
- Disconnect stop lamp switch electrical con...
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BRAKE SERVICE PROCEDURES FOR 1994 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Explorer cars and light trucks from 1990+.
Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1994 Ford Explorer 4.0 V6 GAS
Excessive Pedal Travel
- Worn brake lining.
- Shoe and lining knock back after cornering or rough road travel.
- Piston and shoe and lining assembly not properly seated or positioned.
- Air leak or insufficient fluid in system or caliper.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Shoe out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoe and lining assemblies.
Brake Roughness or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive P...
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BRAKE SERVICE PROCEDURES FOR 1994 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Explorer cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Aerostar, Explorer & Ranger -> Bronco, E-150 & F-150 -> E-250-350 -> F-250-350 & F-Super Duty -> Villager & Windstar
Vehicle: 1994 Ford Explorer 4.0 V6 GAS
Aerostar, Explorer & Ranger
- Remove caliper as described under "Caliper Service," leaving brake hose connected.
- Secure caliper with wire so that caliper is not hanging with weight on brake hose.
- Compress anti-rattle clip, then remove inner pad from caliper.
- Press each ear of outer pad away from caliper, slide torque buttons out of retention notches and slide pad off caliper.
- Reverse procedure to install, noting the following:
- Use an eight inch C-clamp and a worn inner pad or block of wood to bottom out caliper piston in bore.
- Install new anti-rattle clip on lower end of inner pad.
- Refill...
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