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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Ford Aerostar car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1994 Ford Aerostar automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1994 Ford Aerostar
- 1994 Ford Aerostar 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:U
- 1994 Ford Aerostar 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:X
BRAKE SERVICE PROCEDURES FOR 1994 Ford Aerostar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Aerostar cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement -> Aerostar -> Bronco, E-150 & F-150 -> E-250-350 -> Explorer & Ranger -> F-250-350 & F-Super Duty -> Front -> Installation -> Rear -> Removal -> Villager & Windstar
Vehicle: 1994 Ford Aerostar 3.0 V6 GAS
Aerostar
Removal
- Disconnect battery ground cable.
- Remove sufficient brake fluid from master cylinder reservoir.
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove disc brake caliper as outlined in "Caliper Service".
- On 2WD models, remove hub grease cap, cotter pin, nut retainer, hub spindle nut and front outer wheel bearing washer, then remove outer wheel bearing.
- On all models, remove front disc brake hub and rotor.
- On 4WD models, remove hub as outlined under "Halfshaft, Replace," in the "All Wheel Drive System" section.
Installation
- On 2WD models, install front disc brak...
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BRAKE SERVICE PROCEDURES FOR 1994 Ford Aerostar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Aerostar cars and light trucks from 1990+.
Drum Brakes -> Aerostar, Bronco, Explorer, E-150, F-150 & Ranger -> Tightening Specifications
Vehicle: 1994 Ford Aerostar 3.0 V6 GAS
CLICK HERE TO GET FULL ACCESS TO 1994 Ford Aerostar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Ford Aerostar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Aerostar cars and light trucks from 1990+.
Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1994 Ford Aerostar 3.0 V6 GAS
Excessive Pedal Travel
- Worn brake lining.
- Shoe and lining knock back after cornering or rough road travel.
- Piston and shoe and lining assembly not properly seated or positioned.
- Air leak or insufficient fluid in system or caliper.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Shoe out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoe and lining assemblies.
Brake Roughness or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive P...
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BRAKE SERVICE PROCEDURES FOR 1994 Ford Aerostar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Aerostar cars and light trucks from 1990+.
Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Power Brake Unit Service -> Installation -> Removal
Vehicle: 1994 Ford Aerostar 4.0 V6 GAS
The Hydro-Boost power brake booster is serviced as a unit.
Removal
- With engine off, depress brake pedal several times to discharge the accumulator.
- Remove master cylinder from brake booster and position up and out of the way. Do not apply booster with master cylinder removed.
- Disconnect three hydraulic lines from booster, then disconnect input pushrod from brake pedal assembly, Fig. .
- Remove booster mounting nuts, then the booster from vehicle. Do not carry booster by accumulator and be careful not to drop booster on accumulator. Snap ring on accumulator should be checked fo...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford Aerostar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Ford Aerostar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Aerostar cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Aerostar, Explorer & Ranger -> Assemble -> Bronco, E-150 & F-150 -> Cleaning & Inspection -> Disassemble -> E-250-350 -> E-250-350, F-250-350 & F-Super Duty -> F-250-350 & F-Super Duty -> Inspection -> Overhaul -> Replace -> Villager -> Villager & Windstar
Vehicle: 1994 Ford Aerostar 4.0 V6 GAS
Replace
Aerostar, Explorer & Ranger
- Remove and discard a portion of brake fluid from master cylinder.
- Raise and support vehicle, then remove wheel and tire assembly.
- Use an eight inch C-clamp to move piston back into its bore as follows:
- Place head of C-clamp against caliper and screw end of C-clamp against outer pad below spring clip.
- Tighten C-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove C-clamp.
- Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A or equivalent and light hammer to drive caliper pin from caliper a...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford Aerostar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Ford Aerostar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Aerostar cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1992-94 -> 1995-96 -> Bronco, E-Series & F-Series -> Villager -> Windstar
Vehicle: 1994 Ford Aerostar 4.0 V6 GAS
Bronco, E-Series & F-Series
Ensure booster rubber reaction disc is properly installed as shown, Fig. . A dislodged disc may cause excessive pedal travel and extreme operation sensitivity. The disc is black compared to the silver colored valve plunger that will be exposed after the pushrod and front seal are removed.
1992-94
The booster unit is serviced as an assembly and must be replaced if the reaction disc cannot be properly installed and aligned, or if it cannot be located within the unit itself.
- Disconnect battery ground cable.
- Disconnect stop lamp switch electrical con...
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