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1994 Dodge Spirit CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Dodge Spirit AUTOMOBILES
Component Replacement & Adjustment -> Acclaim, LeBaron, Shadow, Spirit & Sundance -> FIN-SENSING CYCLING CLUTCH SWITCH, REPLACE
Vehicle: 1994 Dodge Spirit 2.5 L4 GAS
- Remove housing cover from blower motor.
- Disconnect switch electrical connector, located on outside of heater-A/C housing. Push wire harness grommet, attached to heater-A/C housing, through hole in housing. Feed wire harness and connector through opening and into housing.
- Wo...
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BRAKE SERVICE PROCEDURES FOR 1994 Dodge Spirit AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> DOUBLE FLARE/INVERTED SEAT -> HYDRAULIC TUBING -> MASTER CYLINDER -> WHEEL CYLINDER
Vehicle: 1994 Dodge Spirit 3.0 V6 GAS
MASTER CYLINDER
When disassembling the master cylinder, note the position of all parts as they are removed for proper installation.
When disassembled, wash all parts in denatured alcohol or clean brake fluid only. Use an air hose to blow out all passages, orifices and valve holes. Air dry and place parts on clean paper or lint-free cloth.
Inspect master cylinder bore for scoring, rust, pitting or etching. Any of these conditions will require replacement of the housing. Never hone the bore of the master cylinder as this will remove the anodized surface. Inspect master cylinder pis...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Dodge Spirit AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1994 Dodge Spirit 2.5 L4 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Dodge Spirit AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1994 Dodge Spirit 3.0 V6 GAS
Inboard C/V joints have stub shafts splined into differential side gears, or intermediate shaft on right side of an equal length system. Driveshafts are spring loaded and are retained to side gears by constant spring pressure provided by spring contained in C/V joints.
- Raise and support vehicle.
- Remove tires and wheels.
- Remove cotter pin, lock and spring washer, then hub nut and washer.
- If removing righthand driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- Remove clamp bolt securing ball joint clamp bolt to steering knuckle, then separate ball joint ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Dodge Spirit AUTOMOBILES
Starter, Replace
Vehicle: 1994 Dodge Spirit 2.5 L4 GAS
- Disconnect battery ground cable.
- Remove starter to flywheel housing and rear bracket to engine or transaxle attaching bolts.
- Remove heat shield clamp and heat shield, if required.
- Disconn...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Dodge Spirit AUTOMOBILES
Chrysler LLC Cars -> Power Loss/Limit Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1994 Dodge Spirit 2.5 L4 GAS
The Power Loss/Limit lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the logic module from various sensors, the logic modul...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Dodge Spirit AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Dodge Spirit 2.5 L4 FLEX
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube using hose clamp pliers.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Dodge Spirit AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Water Pump -> Power Steering
Vehicle: 1994 Dodge Spirit 2.5 L4 FLEX
Alternator and Water Pump
- Disconnect battery ground cable from battery.
- Loosen alternator mounting bolt.
- Loosen alternator adjustment screw lack nut.
- Loosen alternator belt adjusting bolt.
- Remove alternator belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Tighten adjusting bolt to increase alternator belt tension to 160 lbs.
- Torque pivot bolt to 40 ft. lbs.
- Torque adjusting...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Dodge Spirit AUTOMOBILES
Component location diagrams for most 1994 Dodge Spirit cars and light trucks sold in the U.S. from 1990+.
Front End Wiring Diagram for 1994 Dodge Spirit 3.0 V6 GAS Components on diagram: |
Cowl Panel Splices Diagram for 1994 Dodge Spirit 2.5 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Dodge Spirit AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Dodge Spirit cars and light trucks sold in the U.S.
1994 Dodge Spirit 2.5 L4 FLEX Wiring Diagram Components on diagram: |
1994 Dodge Spirit 2.5 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Dodge Spirit AUTOMOBILES
OEM TSB listings for most 1994 Dodge Spirit cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1994 Dodge Spirit 2.5 L4 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE MS9602) - REVISED Vehicle: 1994 Dodge Spirit 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Dodge Spirit AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Dodge Spirit cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Dodge Spirit cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Dodge Spirit cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Dodge Spirit cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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