1994 Chevrolet P30 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Chevrolet P30 VAN

  • 1994 Chevrolet P30 VAN 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1994 Chevrolet P30 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 Chevrolet P30 VAN 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1994 Chevrolet P30 VAN 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 1994 Chevrolet P30 VAN 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet P30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet P30 VAN cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake System Bleed
Vehicle: 1994 Chevrolet P30 VAN 5.7 V8 GAS

Refer to "Brake System Bleed," as ...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet P30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet P30 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Tightening Specifications
Vehicle: 1994 Chevrolet P30 VAN 6.5 V8 DIESEL

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet P30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet P30 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Troubleshooting
Vehicle: 1994 Chevrolet P30 VAN 6.5 V8 DIESEL

When troubleshooting the anti-lock brake system, refer to "Wiring Diagrams" in "Vehicle Systems" and connectors, Figs. through ; these may be helpful in completing a visual inspection of all relat...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet P30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet P30 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Diagnosis & Testing -> 1992-95 -> 1992-95 Except S & T Series w/VCM & VCM-A -> 1992-95 Models & 1996 S & T Series w/VCM -> 1995 S & T Series w/VCM & VCM-A & 1996 -> 1996 -> 1996 Except S & T Series w/VCM -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Except S & T Series w/VCM & VCM-A -> S & T Series w/VCM & VCM-A
Vehicle: 1994 Chevrolet P30 VAN 6.5 V8 DIESEL

Accessing Diagnostic Trouble Codes

Except S & T Series w/VCM & VCM-A
1992-95

Diagnostic trouble codes can be read using a TECH 1 scan tool or by jumping terminal "H" to terminal "A" of the Assembly Line Diagnostic Link (ALDL) connector, Fig. , and counting the Anti-Lock lamp flashes. The terminals must be jumped for a few seconds before the diagnostic trouble codes will begin to flash.

1996

Diagnostic trouble codes can only be read by connecting a suitable scan tool to the Data Link Connector (DLC), Fig. . Follow the instructions provided by the scan tool manufacturer.

S & T Seri...

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CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet P30 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet P30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet P30 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1994 Chevrolet P30 VAN 6.5 V8 DIESEL

Removal

  • Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
  • Raise and support vehicle, remove front wheels.
  • Using a C-clamp, Fig. , push piston back into its bore.
  • Remove two mounting bolts and lift caliper away from disc.

Inspection

Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet P30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet P30 VAN cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1994 Chevrolet P30 VAN 5.7 V8 GAS

Single Diaphragm Type

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
  • Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
  • Turn fixture handle counterclockwise to unlock housings.
  • Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
  • Remove reaction body retainer, piston rod, reaction retainer and filter.
  • Remove power piston and pushrod assembly as follows:
    • While holding the pushrod down against a hard surface, ...

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