1994 Chevrolet C2500 Suburban Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Chevrolet C2500 Suburban

  • 1994 Chevrolet C2500 Suburban 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 Chevrolet C2500 Suburban 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1994 Chevrolet C2500 Suburban 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake System Bleed -> C/K, G & M/L Series -> C/K, G, M/L, P & S/T Series -> Lumina APV, Silhouette & Trans Sport -> Manual Bleeding -> P Series -> Pressure Bleeding -> S/T Series -> Tracker
Vehicle: 1994 Chevrolet C2500 Suburban 6.5 V8 DIESEL

The braking system can be bled manually or with pressure bleeding equipment. If bleeding manually, check fluid level frequently.

Brake fluid should never be reused. Before driving the vehicle, check brake operation to ensure a firm pedal has been obtained.

Brake fluid will damage electrical connections and painted surfaces. Use shop cloths, suitable containers, and fender covers to prevent brake fluid from contacting these areas. Always seal and wipe off brake fluid containers to prevent spills.

Manual Bleeding

C/K, G, M/L, P & S/T Series
  • If vehicle is equipped with a vacuum or hy...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Anti-lock Brakes -> ABS-VI Anti-Lock Brake System -> Precautions -> General Service Precautions
Vehicle: 1994 Chevrolet C2500 Suburban 6.5 V8 DIESEL

General Service Precautions

Avoid contact with brake fluid when servicing the anti-lock brake syste...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Description -> 1992 -> 1993 S & T Series -> 1993-94 C & K Series & 1994-95 S & T Series
Vehicle: 1994 Chevrolet C2500 Suburban 5.7 V8 GAS

1992

The Rear Wheel Anti-Lock (RWAL) system, Fig. , reduces the occurrence of rear wheel lockup during severe braking by regulating rear hydraulic line pressure. Pressure applied to the rear wheel brakes is regulated by a control valve assembly located under the master cylinder. The control valve consists of a dump valve which releases hydraulic pressure into an accumulator, and an isolation valve which holds rear brake pressure. Operation of the dump valve and isolation valve is controlled by an Electronic Control Unit (ECU) which is mounted next to the master cylinder.

The ECU rec...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> General Service
Vehicle: 1994 Chevrolet C2500 Suburban 6.5 V8 DIESEL

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, be sure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the bra...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Drum Brakes -> Precautions
Vehicle: 1994 Chevrolet C2500 Suburban 5.7 V8 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent exces...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet C2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet C2500 Suburban cars and light trucks from 1990+.

Drum Brakes -> General System Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1994 Chevrolet C2500 Suburban 7.4 V8 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe, oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out-of-roundness and heat spotting. If drums are cracked or heat spotted, they must be ...

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