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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1993 Mercury Villager car and truck
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BRAKE SERVICE PROCEDURES FOR 1993 Mercury Villager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Mercury Villager cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> 1992-94 -> 1995-96 -> Aerostar -> Bronco, E-Series & F-Series -> Master Cylinder -> Ranger & Explorer -> Villager -> Windstar
Vehicle: 1993 Mercury Villager 3.0 V6 GAS
Master Cylinder
Aerostar
1992-94
- Disconnect brake warning lamp electrical connector from master cylinder.
- Disconnect hydraulic lines from master cylinder, then remove master cylinder to brake booster nuts and master cylinder.
- Before installing cylinder, check distance from outer end of master cylinder pushrod to front face of booster assembly using suitable gauge block, Fig. . Pushrod length should be .980-.995 inch. Turn pushrod adjusting screw inward or outward until specified length is achieved.
- Install master cylinder and nuts, then connect hydraulic lines and brake warning ...
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BRAKE SERVICE PROCEDURES FOR 1993 Mercury Villager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Mercury Villager cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 1993 Mercury Villager 3.0 V6 GAS
The Bendix vacuum brake booster unit is se...
CLICK HERE TO GET FULL ACCESS TO 1993 Mercury Villager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1993 Mercury Villager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Mercury Villager cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> Bronco, E-Series & F-Series -> Pushrod -> Windstar
Vehicle: 1993 Mercury Villager 3.0 V6 GAS
Pushrod
Bronco, E-Series & F-Series
To check adjustment of pushrod, fabricate a gauge and position it against the master cylinder mounting surface as shown in Fig. . Adjust pushrod screw by turning it until the end just touches inner edge of slot in gauge.
Windstar
- Without disconnecting brake tubes...
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BRAKE SERVICE PROCEDURES FOR 1993 Mercury Villager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Mercury Villager cars and light trucks from 1990+.
Drum Brakes -> Villager & Windstar -> Precautions
Vehicle: 1993 Mercury Villager 3.0 V6 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, precautions should be taken to minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear a suitable respirator approved for asbesto...
CLICK HERE TO GET FULL ACCESS TO 1993 Mercury Villager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1993 Mercury Villager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Mercury Villager cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement -> Aerostar -> Bronco, E-150 & F-150 -> E-250-350 -> Explorer & Ranger -> F-250-350 & F-Super Duty -> Front -> Installation -> Rear -> Removal -> Villager & Windstar
Vehicle: 1993 Mercury Villager 3.0 V6 GAS
Aerostar
Removal
- Disconnect battery ground cable.
- Remove sufficient brake fluid from master cylinder reservoir.
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove disc brake caliper as outlined in "Caliper Service".
- On 2WD models, remove hub grease cap, cotter pin, nut retainer, hub spindle nut and front outer wheel bearing washer, then remove outer wheel bearing.
- On all models, remove front disc brake hub and rotor.
- On 4WD models, remove hub as outlined under "Halfshaft, Replace," in the "All Wheel Drive System" section.
Installation
- On 2WD models, install front disc brak...
CLICK HERE TO GET FULL ACCESS TO 1993 Mercury Villager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1993 Mercury Villager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1993 Mercury Villager cars and light trucks from 1990+.
Anti-lock Brakes -> Villager (4ABS) -> Diagnosis & Testing -> 1993-94 -> 1995-96 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Procedures -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation
Vehicle: 1993 Mercury Villager 3.0 V6 GAS
Accessing Diagnostic Trouble Codes
With ignition key in Off position, ground data link connector pin G to initiate Quick Test. Turn key On and wait approximately 3.0 seconds. The ABS diagnostic trouble codes will begin to flash on the ABS warning lamp.
The first diagnostic trouble code will be the start Diagnostic Trouble Code 12, and will repeat 3 times before flashing the next diagnostic trouble code. After all diagnostic trouble codes have been retrieved, the diagnostic trouble codes will repeat beginning with the start diagnostic trouble code. If no diagnostic trouble code...
[[table data]] [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO 1993 Mercury Villager BRAKE SERVICE PROCEDURES
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