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1993 MERCEDES-BENZ 500SEL CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
Mercedes-Benz -> Cooling Fans -> COMPONENT REPLACEMENT -> 190E -> 300CE, 300SD, 300SL, 400E, 500E, 500SEL, 500SL & 600SEL -> C220 -> COOLING FAN
Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS
COOLING FAN
Refer to Figs. and , for cooling fan replacement.
190E
- Disconnect cooling fan electrical connector.
- Remove front grille attaching screws, then remove.
- Disconnect horn electrical connectors, then remove radiator stiffener strut to radiator support attaching bolt.
- Remove center support attaching bolts, then remove.
- Remove fan grille upper and lower bracket attaching bolts.
- Remove fan attaching bolt, then remove fans.
- Reverse to install.
C220
- On models with retaining plate on bel...
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BRAKE SERVICE PROCEDURES FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Master Cylinder Service
Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS
Master Cylinder Service
On 400SE, 400SEL and 600SEL, then tandem master cylinder with a built in switch over valve must be replace as an assembly with brake booster.
On models except 400SE, 400SEL and 600SEL, refer to Figs. through for master cylinder service.
Disassemble
- Position cylinder in suitable soft jawed vise.
- Remove expansion tank, then remove cap and strainer.
- Using suitable mandrel, push piston inward.
- Using suitable pliers, remove cylinder pin from housing.
- Remove piston locking ring.
- Remove piston with secondary sealing pack from housing.
- Gently tap cylinder housing to r...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS
- Raise vehicle and support.
- Unscrew exhaust shielding plate.
- On models with 4MATIC, unscrew exhaust shielding plate.
- Lift transmission and support.
- Unscrew cross bridge.
- Unscrew hex, head screws and hex nut and remove rear engine carrier with engine mount.
- On all models, loosen propeller shaft clamping nut for approx. two turns without sliding back rubber sleeve (sliding along).
- Remove front propeller shaft from transmission. Flexible coupling remains on propeller shaft.
- Remove front propeller shaft from transfer case.
- Prior to sliding back propeller shaft, loosen vulcanized fitted ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
Alternator, Replace
Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS
- Remove viscous fan coupling.
- Remove drive belt.
- Remove engine compartment paneling.
- Remove cross member below radiator.
- Remove fan cowl.
- Disconnect batt...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
Mercedes-Benz -> Check Engine Lamp ->
Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS
The Check Engine lamp should illuminate when the ignition switch is placed in the On position to indicate the lamp is operational. After the engine has been started, the warning lamp should go off. If warning lamp comes on while th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
Radiator, Replace
Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS
- Remove lower engine compartment cowling, then drain coolant.
- Unbolt oil lines of automatic transmission at radiator.
- Remove oil line of automatic transmission.
- Remove bracket of oil line of automatic transmission.
- Detach coolant ho...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS
- Remove fan and shroud.
- Attach suitable tool and turn nut counterclockwise.
- Detach viscous fan clutch from fan.
- Loosen bolt on tensioner pulley 1/4 to 1/2 turn.
- Rotate tensioner counterclockwise using ...
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COMPONENT LOCATION DIAGRAMS FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
Component location diagrams for most 1993 MERCEDES-BENZ 500SEL cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Ignition System Components Diagram for 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS Components on diagram: |
Door & Trunk Connectors Diagram for 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
OEM drawn wiring diagrams for most 1993 MERCEDES-BENZ 500SEL cars and light trucks sold in the U.S.
1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS Wiring Diagram Components on diagram: |
1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
OEM TSB listings for most 1993 MERCEDES-BENZ 500SEL cars and light trucks sold in the U.S. from 1985+.
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS Auto Systems: |
Document: Headlamp Color and/or Brightness Difference When Changing Xenon Bulb Vehicle: 1993 MERCEDES-BENZ 500SEL 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1993 MERCEDES-BENZ 500SEL AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 MERCEDES-BENZ 500SEL cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 MERCEDES-BENZ 500SEL cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 MERCEDES-BENZ 500SEL cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 MERCEDES-BENZ 500SEL cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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