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1993 Dodge W250 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1993 Dodge W250 Pickup AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Cooling System Bleed -> 2.5L/4-150 & 4.0L/6-242 Engines -> 2.5L/4-150 Engine -> 2.5L/4-153 Engine -> 3.0L/V6-181 & 3.3L/V6-201 Engines -> 3.9L/V6-238 & 5.2L/V8-318 Engines -> 4.0L/6-243 Engine -> 5.2L/V8-318 Engine -> Cherokee, Comanche & Grand Cherokee -> Dakota -> Dodge Full Size Trucks & Vans -> Front Wheel Drive Vans -> Wrangler
Vehicle: 1993 Dodge W250 Pickup 5.9 L6 DIESEL
Dodge Full Size Trucks & Vans
These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.
Front Wheel Drive Vans
2.5L/4-153 Engine
The 2.5L/4-153 engine, requires venting by removal of plug on top of water box. Fill system with recommended 50 percent mixture of antifreeze and water. Continue to fill cooling system until full.
3.0L/V6-181 & 3.3L/V6-201 Engines
This engine does not re...
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BRAKE SERVICE PROCEDURES FOR 1993 Dodge W250 Pickup AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> 1992-95 -> 1996 -> Caravan, Town & Country & Voyager -> Cherokee & Comanche -> Chrysler -> Except Cherokee & Comanche -> Full Size Truck, Van/Wagon & Dakota Less RWAL -> Full Size Truck, Van/Wagon & Dakota w/RWAL -> Jeep -> Less Aluminum Master Cylinder -> Master Cylinder -> Ram 50 -> With Aluminum Master Cylinder & Manual Brakes -> With Aluminum Master Cylinder & Power Brakes
Vehicle: 1993 Dodge W250 Pickup 5.9 V8 GAS
Master Cylinder
Chrysler
Caravan, Town & Country & Voyager
1992-95
- Disconnect and plug brake tubes from master cylinder. Cap master cylinder ports.
- Remove master cylinder attaching nuts.
- Remove master cylinder from power brake unit.
- Reverse procedure to install. Master cylinder should be bench bled before installation, using bleeding tubes tool No. C-4546, or equivalent.
1996
- With engine not running, pump brake pedal four or five times to deplete vacuum in power booster.
- Thoroughly clean all surfaces of filler neck, brake fluid reservoir and area where master cylinder assembly attac...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 Dodge W250 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1987-93 B Series Vans, D & W Series, Ramcharger & Trail Duster w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1993 Dodge W250 Pickup 5.2 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 Dodge W250 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 1993 Dodge W250 Pickup 5.2 V8 GAS
Front
- Position transmission and transfer case to their neutral positions. Raise and support vehicle. Remove skid plate, if equipped.
- Mark a line across transfer case flange and CV for installation reference.
- Mark a line across propeller shaft flange yoke and front axle companion flange for installation reference.
- Remove companion flange bolts.
- Remove transfer case flange bolts and remove propeller shaft.
- Reverse procedure to install, noting the following:
- Align reference marks.
- Torque companion flange and flange yoke bolts to 80 ft. lbs.
- Torque transfer case companion flange bolts to...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 Dodge W250 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1993 Dodge W250 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove B+ terminal nut, field terminal nuts, ground and harness hold down nuts, then wire connectors.
- Remove top mounting nut and bottom bolt, then separate alternator from mounting plate.
- Remove altern...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 Dodge W250 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 1993 Dodge W250 Pickup 5.2 V8 GAS
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 Dodge W250 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1993 Dodge W250 Pickup 5.9 V8 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Disconnect throttle cable, then remove hose clamps and hoses.
- Remove overflow tank hose from filler neck nipple.
- On models equipped with automatic transmission,disconnect and plug oil cooler hos...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 Dodge W250 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1993 Dodge W250 Pickup 5.2 V8 GAS
Removal
- Attach a wrench to pulley mounting bolt of automatic tensioner. The threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then o...
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COMPONENT LOCATION DIAGRAMS FOR 1993 Dodge W250 Pickup AUTOMOBILES
Component location diagrams for most 1993 Dodge W250 Pickup cars and light trucks sold in the U.S. from 1990+.
Engine Components Diagram for 1993 Dodge W250 Pickup 5.9 V8 GAS Components on diagram: |
Steering Column Components Diagram for 1993 Dodge W250 Pickup 5.2 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1993 Dodge W250 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1993 Dodge W250 Pickup cars and light trucks sold in the U.S.
1993 Dodge W250 Pickup 5.9 V8 GAS Wiring Diagram Components on diagram: |
1993 Dodge W250 Pickup 5.9 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1993 Dodge W250 Pickup AUTOMOBILES
OEM TSB listings for most 1993 Dodge W250 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1993 Dodge W250 Pickup 5.2 V8 GAS Auto Systems: |
Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1993 Dodge W250 Pickup 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1993 Dodge W250 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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